Multi-port Reconfigurable Battery for Inverter-free Regenerative Braking

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Solution Overview

Problem

Existing electric bicycle systems require complex and costly inverter designs to achieve regenerative braking, which are inefficient and not widely adopted due to high energy loss and weight, and lack a battery configuration that can efficiently drive and recharge without an inverter.

Innovation Solution

A multi-port reconfigurable battery system with processor-controlled switches that dynamically reconfigure series-connected battery cells to provide variable voltage outputs, allowing for simultaneous charging and discharging without the need for an inverter, and can power electric motors in electric vehicles and forced-air induction systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If inverter-based regenerative braking systems are used, then regenerative braking capability is achieved, but device complexity and cost increase

Engineering Contradiction:
Improveregenerative braking capabilityVSAvoidinverter design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the inverter component from the regenerative braking system. By directly connecting the battery cells in parallel configuration, the system eliminates the need for complex inverter-based voltage conversion, while still achieving regenerative braking capability through the natural voltage difference between series and parallel battery configurations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The battery system is segmented into multiple independently controllable battery cells with individual switching devices. This segmentation allows flexible reconfiguration between series and parallel connections, enabling regenerative braking without requiring a centralized inverter system. Each cell can be independently switched to achieve the desired electrical configuration.

Inventive Principle:
Principle #1Segmentation

2Reliability

If inverter-based regenerative braking systems are used, then regenerative braking capability is achieved, but energy loss increases

Engineering Contradiction:
Improveregenerative braking capabilityVSAvoidenergy loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

By removing the inverter from the system, the patent eliminates the energy losses associated with voltage conversion and inversion processes. The direct parallel connection of battery cells during regenerative braking minimizes energy loss by maintaining a more efficient electrical pathway for energy recovery.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If inverter-based regenerative braking systems are used, then regenerative braking capability is achieved, but system weight increases

Engineering Contradiction:
Improveregenerative braking capabilityVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent removes the heavy inverter component from the system architecture. By using direct battery cell reconfiguration through switching devices, the system achieves regenerative braking capability with significantly reduced weight, as the lightweight switching circuitry replaces the heavy inverter hardware.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If battery cells are reconfigured for simultaneous charging and discharging, then versatility improves, but device complexity increases

Engineering Contradiction:
Improvecharging and discharging flexibilityVSAvoidswitching control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The battery system is divided into independently controllable cells with individual switching devices. This segmentation enables flexible reconfiguration for simultaneous charging and discharging operations. The modular architecture allows different portions of the battery to be independently managed, achieving high versatility while keeping individual cell control relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically reconfigures battery cell connections based on operational requirements. Processor-controlled switches enable real-time transitions between series and parallel configurations, allowing the battery to adapt its electrical characteristics for optimal performance in charging, discharging, or simultaneous operations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient regenerative braking and driving without inverter-based systems, reducing energy loss and weight, and provides a flexible power source for various electrical applications, including electric bicycles and forced-air induction systems.

Implementation Method 1

A reconfigurable series-joined first bank of statically joined plurality of series connected battery cells to a second bank of statically joined plurality of series connected battery cells

Methodology Applied
Scientific EffectElectrochemical energy storage and conversion: Battery (electricity)

Implementation Method 2

A plurality of ports, each port including at least one processor controlled switch electrically connected between a first voltage pole of each of the battery cells and a first electrical output connection, and at least one processor controlled switch electrically connected between a second voltage pole of each of the battery cells and a second electrical output connection

Methodology Applied
Scientific EffectElectrical conduction and circuit switching: Conduction (electrical)

Data Source

PatentUS8957610B2Multi-port reconfigurable battery
Publication Date: 2015.02.17 SOLSONA ENTERPRISE LLC
  • US8957610B2 patent drawing
  • US8957610B2 patent drawing
  • US8957610B2 patent drawing

AI summary

A multi-port reconfigurable battery has at least one bank of statically joined series connected battery cells, each including a positive and negative pole connected through switches to respective output connections on at least one port. Processor controlled switches reconfigure the cells to provide power for electrical loads on one or more ports and simultaneously provide charging on one or more other ports. An alternative configuration divides groups of series connected cells into separate battery banks that permit other configurations. Ports are configurable to share one electrically common connection with other ports providing a simplified configuration (multi-tap reconfigurable battery). Applications include selectable motor speed control and battery regeneration schemes matched to motor output, and single or multiphase AC power output at selectable frequencies for use as an Uninterruptible Power Supply. The battery is also described as a power source for a forced-air induction system (e.g. electric supercharger) for a combustion engine.