Multi-port Buck-Boost Converter Ripple Current Management

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Solution Overview

Problem

Traditional buck-boost converters have limitations, including the need for multiple converters when dealing with multiple loads, which increases system cost, and introduce additional ripple current that requires more robust and expensive components.

Innovation Solution

A buck-boost converter design with at least three input/output ports, multiple sets of switches, and two ripple current limiters, where each ripple current limiter is associated with a set of switches, and can be connected in series or parallel, with inductors, to manage power delivery and reduce ripple current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple converters are used to handle multiple loads, then power delivery capability is improved, but system cost increases

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidsystem cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple converter functions into a single multi-port buck-boost converter that can handle multiple loads simultaneously. The converter integrates multiple input/output ports with shared magnetic components (inductors and transformers), allowing one converter to perform the work of multiple traditional converters, thereby reducing system cost while maintaining power delivery capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The converter is designed with universal multi-functionality to operate in various modes including buck mode, boost mode, and bi-directional power flow. The same converter structure can serve multiple loads with different power requirements by controlling the switching elements, eliminating the need for separate dedicated converters for each load.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If traditional switch control is used, then converter operation is simple, but ripple current increases requiring more robust and expensive components

Engineering Contradiction:
Improvecontrol simplicityVSAvoidripple current
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an intermediary control mechanism that coordinates the switching of multiple switches to cancel out ripple currents. By using synchronized switching control where switches are activated in complementary sequences, the ripple currents generated by different switching operations interfere destructively, reducing the net ripple current in the output while maintaining relatively simple control circuitry.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the need for multiple converters, lowers component costs by minimizing ripple current, and allows for efficient bi-directional power delivery to meet varying load requirements, using less expensive and less robust inductor components.

Implementation Method 1

each ripple current limiter comprises an inductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11476765B2Multi-port buck-boost converter and method of control
Publication Date: 2022.10.18 OTIS ELEVATOR CO
  • US11476765B2 patent drawing
  • US11476765B2 patent drawing

AI summary

An illustrative example embodiment of a buck-boost converter includes at least three input/output ports, at least three sets of switches, and at least two ripple current limiters. One of the sets of switches is associated with each of the input/output ports. Each of the ripple current limiters is associated with a respective one of the sets of switches between the associated set of switches and another one of the sets of switches.