Multipurpose Spacer for High-Frequency Signal Integrity

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Solution Overview

Problem

High-frequency electrical signal transmission through optical fibers is compromised by environmental changes and structural fluctuations, particularly due to thermal expansion and parasitic transmission lines, leading to error signals and reduced bandwidth in ETO transmitters.

Innovation Solution

A multipurpose spacer is used to ground a temperature-controlled chamber to a housing, incorporating a ground lead with resonance-mitigating devices to maintain constant temperature and reduce error signals, thereby increasing available bandwidth for output signal transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If signal conversion is conducted in a transient environment, then optical signal transmission can be used, but signal conversion errors are introduced due to temperature changes and mechanical stresses

Engineering Contradiction:
Improvesignal qualityVSAvoidtemperature changes and mechanical stresses
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a temperature-controlled chamber as an intermediary environment between the ETO transmitter and the external transient environment. This chamber isolates the sensitive laser package from temperature changes and mechanical stresses, providing a stable platform for signal conversion while allowing optical transmission to occur.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The temperature-controlled chamber creates a thermally stable environment that acts as an inert barrier against external environmental variations. By maintaining constant temperature and mechanical stability within the chamber, the system protects the ETO transmitter from harmful transient conditions while enabling reliable optical signal transmission.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Reliability

If thermal expansion of the ETO transmitter is not compensated, then the structure remains simple, but error signals are generated due to temperature-induced fluctuations

Engineering Contradiction:
Improvesignal stabilityVSAvoidtemperature control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The temperature-controlled chamber serves as an intermediary that compensates for thermal expansion effects. By maintaining a constant temperature environment within the chamber, the system eliminates temperature-induced mechanical stresses and structural fluctuations that would otherwise generate error signals in the ETO transmitter.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the thermal parameter conditions by introducing active temperature control. Instead of allowing natural thermal expansion and contraction, the temperature-controlled chamber maintains a constant temperature, thereby eliminating the parameter variations that cause signal errors while adding controlled complexity to the system.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If parasitic transmission lines are not terminated, then the structure remains simple, but resonance occurs that distorts signals

Engineering Contradiction:
Improvesignal accuracyVSAvoidtermination structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The temperature-controlled chamber acts as an intermediary structure that provides proper termination for parasitic transmission lines. By integrating grounding leads and electrical connections within the chamber structure, the system eliminates open-ended transmission lines that would otherwise resonate and distort signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potentially harmful effect of parasitic transmission lines into a beneficial outcome by providing intentional termination structures. The grounding leads and electrical connections within the temperature-controlled chamber create proper impedance matching, transforming what would be harmful resonance into controlled signal paths that maintain signal integrity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Measurement precision

If multiple modulation techniques are used to eliminate error signals, then signal quality improves, but bandwidth consumption increases and cost becomes prohibitive

Engineering Contradiction:
Improvesignal qualityVSAvoidbandwidth availability
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The temperature-controlled chamber serves as an intermediary that prevents error signal generation at the source rather than requiring post-processing modulation techniques. By maintaining stable temperature and mechanical conditions within the chamber, the system eliminates the need for complex modulation schemes to correct thermal expansion and environmental effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of using complex modulation techniques to compensate for environmental effects, the patent converts the approach by creating a physically stable environment that prevents errors from occurring in the first place. The temperature-controlled chamber transforms the problem from signal processing complexity to structural stability, thereby preserving full bandwidth for useful signal transmission.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces error signals and improves high-frequency performance by maintaining a uniform temperature and minimizing thermal and electrical interference, allowing for higher bandwidth utilization in optical signal transmission.

Implementation Method 1

arranged in a narrow meander-type pattern to increase the thermal resistance of the ground lead

Methodology Applied
Scientific EffectThermal resistance: Conduction (thermal)

Implementation Method 2

electrically grounding a temperature-controlled chamber to a housing

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20240175719A1Multipurpose Spacer
Publication Date: 2024.05.30 PMK MESS & KOMMUNIKATIONSTECHNIK GMBH
  • US20240175719A1 patent drawing
  • US20240175719A1 patent drawing
  • US20240175719A1 patent drawing

AI summary

A multipurpose spacer having a spacer body with a ground lead, an inner electrical connection, and an outer electrical connection. The multipurpose spacer provides grounding, securing, and low thermal conductivity advantages. The multipurpose spacer is mounted and connected in an assembly in high-frequency electronics testing devices. The multipurpose spacer provides a substantial reduction in error signal modulation bandwidth and improved high-frequency performance.