Multisensor Imaging Calibration for In-Procedure Heat Drift

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Solution Overview

Problem

Multicamera imaging systems experience calibration drift due to environmental factors such as heat, leading to reduced accuracy and repeatability over time, which is difficult to detect during normal operation.

Innovation Solution

A method and system for updating the calibration of an imaging system during an imaging procedure by capturing image data of a rigid body with known geometry, determining calibration drift, and adjusting the calibration based on this data to maintain accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the imaging system operates continuously under environmental factors, then productivity is improved, but calibration accuracy deteriorates due to drift

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidcalibration accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system implements continuous monitoring of calibration quality metrics during operation and automatically triggers recalibration when drift exceeds thresholds, creating a closed-loop feedback mechanism that maintains accuracy while enabling continuous productivity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary calibration using a rigid body target before operation and periodically during operation to prevent drift accumulation, ensuring calibration accuracy is maintained proactively rather than reactively

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If calibration is performed frequently to maintain accuracy, then measurement precision is improved, but loss of time increases due to calibration interruptions

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration interruption time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

Instead of performing full recalibration routines, the system uses partial calibration updates based on monitored drift metrics, applying only the necessary adjustments to maintain accuracy while minimizing time loss

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system automatically monitors its own calibration quality and performs self-calibration when needed, eliminating the need for manual intervention and reducing time loss associated with user-discretion-based calibration checks

Inventive Principle:
Principle #25Self-service

3Device complexity

If manual calibration checking is left to user discretion, then device complexity is reduced, but reliability deteriorates due to undetected calibration drift

Engineering Contradiction:
Improvesystem simplicityVSAvoidcalibration consistency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system automatically computes calibration quality metrics by comparing known rigid body geometry with captured images and provides feedback on calibration status, ensuring reliable detection of drift without adding complex manual monitoring procedures

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The imaging system autonomously monitors its own calibration quality and triggers recalibration when drift is detected, making the system self- verifying without requiring external user intervention or complex external monitoring equipment

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12450777B2Methods and systems for calibrating and/or verifying a calibration of an imaging system such as a surgical imaging system
Publication Date: 2025.10.21 PROPRIO INC
  • US12450777B2 patent drawing
  • US12450777B2 patent drawing
  • US12450777B2 patent drawing

AI summary

Methods and systems for calibrating an imaging system having a plurality of sensors are disclosed herein. In some embodiments, a method includes initially calibrating the imaging system, operating the imaging system during an imaging procedure, and then updating the calibration during the imaging procedure to account for degradation of the initial calibration due to environmental factors, such as heat. The method of updating the calibration can include capturing image data of a rigid body having a known geometry with the sensors and determining that the calibration has drifted for a problematic one of the sensors based on the captured image data. After determining the problematic one of the sensors, the method can include updating the calibration of the problematic one of the sensors based on the captured image data.