Multi-Sensor Calibration Tool Using Universal Geometric Targets

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Solution Overview

Problem

Current calibration tools for multiple sensors, such as imaging systems, require different checkerboard targets, leading to time-consuming and less accurate calibration processes due to the use of multiple reference units.

Innovation Solution

A sensor system calibration tool featuring a plurality of geometric objects configured to be perceived differently by various sensors (visual spectrum, thermal, range) and a thermal control device with heating elements attached to specific geometric objects, allowing for simultaneous calibration across multiple sensor types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If different checkerboard targets are used for different imaging systems, then each sensor type can be calibrated accurately, but the calibration process becomes time-consuming and requires multiple reference units

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The calibration target is designed with geometric objects that can be perceived in different ways by multiple sensor types (visual, thermal, range sensors). The same physical target serves as a universal reference for calibrating different imaging systems simultaneously, eliminating the need for multiple specialized checkerboard targets while maintaining calibration accuracy for each sensor type

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple different checkerboard targets are used for calibration, then each sensor type receives its optimized reference, but the overall calibration process becomes more complex

Engineering Contradiction:
Improvesensor-specific calibration accuracyVSAvoidcalibration tool complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple sensor-specific calibration features are merged into a single integrated calibration target. The target includes geometric objects with properties that enable them to be detected and measured by visual sensors, thermal sensors, and range sensors simultaneously, simplifying the calibration process by consolidating multiple reference units into one

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If a single calibration tool is used for multiple sensor types, then calibration time is reduced, but the tool must accommodate diverse sensor requirements

Engineering Contradiction:
Improvecalibration efficiencyVSAvoidmulti-sensor compatibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The calibration target is designed with geometric objects that possess multiple perceptual properties simultaneously. The same geometric structures provide detectable features for visual spectrum sensors through reflectivity variations, for thermal sensors through temperature differences, and for range sensors through geometric configuration, enabling a single tool to adapt to diverse sensor requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Different regions of the calibration target have locally optimized properties for different sensor types. Specific geometric objects or regions are designed with particular thermal, optical, or geometric characteristics that make them optimally detectable by specific sensor types, while the overall target remains a unified structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables efficient and accurate simultaneous calibration of multiple sensors using a single calibration tool, overcoming the limitations of traditional methods by providing a unified reference for disparate sensor types.

Implementation Method 1

a thermal control device with heating elements attached to specific geometric objects

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The geometric objects are configured to be perceived in one of two different ways for a first type of sensor

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20250044156A1Multi-spectral reference for multi-sensor calibration
Publication Date: 2025.02.06 THE BOEING CO
  • US20250044156A1 patent drawing
  • US20250044156A1 patent drawing
  • US20250044156A1 patent drawing

AI summary

Disclosed herein is calibration tool, system, and method for performing multi-sensor calibration. A sensor system calibration tool includes a plurality of geometric objects disposed adjacent to each other, the geometric objects are configured to be perceived in one of two different ways for a first type of sensor and one of two different ways for a second type of sensor.