Multispectral Camera Assembly for Simultaneous Surgical Imaging

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Solution Overview

Problem

Existing camera systems for surgical applications struggle with simultaneous visualization of different light spectrums, such as fluorescence and visible light, leading to increased complexity and cost due to the use of multiple sensors or altered Bayer patterns, which reduces sensitivity and active imaging area.

Innovation Solution

A multispectral camera assembly that employs coordinated lighting and synchronized light sources with filters to selectively block specific frequencies, allowing simultaneous imaging of non-visible and visible light without additional sensors, providing a 360-degree field of view and multiple degrees of freedom for orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple sensors or altered Bayer patterns are used to achieve simultaneous visualization of different light spectrums, then the imaging capability is improved, but the system complexity and cost increase

Engineering Contradiction:
Improveimaging capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs periodic action by using a mechanical chopper to alternately block and transmit different wavelength ranges to a single sensor. The chopper rotates at controlled speeds to sequentially direct visible light and infrared light to the same sensor, enabling multispectral imaging without requiring multiple sensors simultaneously. This temporal multiplexing approach resolves the technical contradiction by achieving spectral versatility through time-based separation rather than spatial separation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent introduces a mechanical chopper as an intermediary device between the light sources and the sensor. This chopper acts as a mediator that selectively directs different wavelength ranges to the single sensor at different times. The chopper includes wavelength-selective filters and rotating elements that intermediate the light paths, allowing one sensor to capture multiple spectral bands sequentially. This intermediary approach enables multispectral capability without the complexity of multiple sensors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple sensors are used to capture different light spectrums, then the imaging versatility is improved, but the sensitivity and active imaging area are reduced

Engineering Contradiction:
Improveimaging versatilityVSAvoidsensitivity
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

By using periodic action with a mechanical chopper, the patent enables a single sensor to sequentially capture multiple spectral bands. The chopper alternates between transmitting visible light and infrared light to the same sensor at different time intervals. This approach maintains the full sensitivity and active imaging area of the single sensor while achieving multispectral versatility through temporal multiplexing, thereby resolving the contradiction between versatility and sensitivity.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent makes the single sensor universal by enabling it to detect multiple wavelength ranges sequentially. The sensor is designed to be multi-functional, capable of capturing both visible and infrared light by switching between different optical paths using the chopper mechanism. This universal sensor approach eliminates the need for specialized sensors for each wavelength range, maintaining sensitivity while achieving imaging versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If simultaneous imaging of non-visible and visible light is achieved, then the surgical precision is improved, but the system complexity increases

Engineering Contradiction:
Improvesurgical precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent uses periodic action through a mechanically actuated chopper system that sequentially directs visible and non-visible (infrared) light to a single sensor. The chopper rotates at controlled speeds to alternate between spectral bands, and the system synchronizes the chopping frequency with the surgical imaging requirements. This temporal separation approach achieves the diagnostic benefits of simultaneous multispectral imaging while maintaining relatively simple hardware architecture, thus improving surgical precision without proportionally increasing system complexity.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent replaces complex electronic or optical systems with a mechanically simple chopper-based approach. Instead of using multiple complex sensors, filter wheels, or beam splitters, the invention uses a straightforward mechanical rotating chopper with wavelength-selective filters. This mechanical substitution simplifies the overall system architecture while enabling simultaneous multispectral imaging capability, thereby improving surgical precision without excessive complexity increase.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simultaneous visualization of multiple light spectrums with live color overlays, reducing system complexity and cost while maintaining sensitivity, and allowing for enhanced surgical precision by minimizing accidental injuries through improved imaging capabilities.

Implementation Method 1

a first plurality of light emitting diodes (LEDs) configured to emit light in a first wavelength range

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

a second plurality of LEDs configured to emit light in a second wavelength range from 800 nm to 820 nm

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 3

a respective one of the plurality of LED bandpass filters situated in front of each of the second plurality of LEDs to filter light emitted therefrom

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 4

a plurality of notch filters, each notch filter situated between a respective one of the plurality of image sensors and either the first lens assembly and the second lens assembly, each notch filter configured to filter out light in a selected wavelength range

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 5

a circuit board electronically coupled to the first and second plurality of LEDs, and the plurality of image sensors, the circuit board configured to strobe the plurality of LEDs such that each of the plurality of image sensors captures multiple spectrums of light simultaneously

Methodology Applied
Scientific EffectStroboscopic effect: Stroboscopic Effect

Data Source

PatentUS20250344942A1Multispectral imaging camera and methods of use
Publication Date: 2025.11.13 VICARIOUS SURGICAL INC
  • US20250344942A1 patent drawing
  • US20250344942A1 patent drawing
  • US20250344942A1 patent drawing

AI summary

A surgical robotic system and method of providing simultaneous multispectral imaging are disclosed herein. In some embodiments, the system includes a first and second camera assembly having one or more LEDs, one or more lens, one or more filter elements and one or more imaging sensors, the first and second camera assembly providing stereoscopic images for viewing by a user of the system. The method includes providing an image or video displaying multiple spectrums of light.