Multispectral Imaging for Thermal and Electrical Anomaly Detection

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Solution Overview

Problem

Conventional flame imaging systems experience high rates of false alarms due to infrared sources like heavy equipment exhaust pipes, which mimic open flames, and struggle to distinguish between thermal and electrical anomalies, especially in remote locations with extensive electrical equipment.

Innovation Solution

A multispectral imaging system combining shortwave ultraviolet (SWUV) and longwave infrared (LWIR) sensors to reduce false alarms by processing signals from multiple spectral bands, using a SWUV sensor as a 'gate' with an IR camera to differentiate between thermal and electrical anomalies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional infrared imaging systems are used to detect open flames, then thermal anomalies can be detected, but false alarm rates increase due to mimicry by exhaust pipes and other high-temperature sources

Engineering Contradiction:
Improvedetection accuracyVSAvoidfalse alarm rate
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system segments the detection task across multiple spectral bands (UV, visible, infrared) rather than relying on a single band. Each sensor captures different aspects of the target, and the fusion algorithm integrates these segmented observations to achieve more reliable detection with reduced false alarms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from two-dimensional spatial detection in a single spectral band to multi-dimensional detection across multiple spectral bands. By adding spectral dimensionality, the system can distinguish between different types of thermal sources based on their unique spectral signatures, resolving the contradiction between detection accuracy and false alarm rate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple spectral bands are added to reduce false alarms, then detection reliability improves, but system complexity increases

Engineering Contradiction:
Improvefalse alarm reductionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system employs a multi-functional sensor array where each sensor type (UV, visible, infrared) serves multiple purposes: detecting different anomaly types, providing spectral signature information, and enabling cross-validation to reduce false alarms. This multi-functionality justifies the increased complexity by delivering superior detection reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system merges multiple sensor types and their respective data streams into a unified detection framework. By combining UV sensors for electrical anomalies, visible sensors for contextual information, and infrared sensors for thermal detection, the system achieves reliable multi-anomaly detection while managing complexity through integrated processing.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If multispectral imaging system is deployed for monitoring extensive electrical equipment in remote locations, then monitoring coverage improves, but difficulty of frequent manned inspections increases

Engineering Contradiction:
Improvemonitoring coverageVSAvoidinspection accessibility
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The system enables self-service monitoring by automatically detecting and classifying anomalies without requiring human inspectors. The multispectral sensors continuously monitor electrical equipment, automatically identifying corona discharges, open flames, and overheating conditions, thereby eliminating the need for frequent manned inspections in remote locations while maintaining comprehensive coverage.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces false alarms and improves detection accuracy of open flames and electrical anomalies like corona discharges, enabling effective monitoring of high-voltage equipment and industrial areas with low false alarm rates.

Implementation Method 1

UV images may be used to detect SWUV radiation that may correspond to open flames, corona discharges and/or corona failures

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 2

Infrared images may be used, for example, as context to detect fires and excessive heating of electrical equipment

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Data Source

PatentUS12136246B2Multispectral imaging for thermal and electrical detection systems and methods
Publication Date: 2024.11.05 TELEDYNE FLIR COMMERICAL SYST INC
  • US12136246B2 patent drawing
  • US12136246B2 patent drawing
  • US12136246B2 patent drawing

AI summary

Multispectral imaging and related techniques are provided to detect thermal and non-thermal anomalies at reduced false detection rates. A multispectral imaging system includes an infrared light imaging sensor that captures infrared image data in a first spectral band, of a scene and an ultraviolet light imaging sensor that captures ultraviolet image data in a second spectral band, of the scene. The system also includes a processor that combines the ultraviolet image data and the infrared image data to generate composite image data, determines a ratio of a first radiant intensity in the first spectral band to a second radiant intensity in the second spectral band, from the composite image data, and determines whether the ratio corresponds to a predetermined radiant intensity ratio of a known thermal or electrical anomaly. The processor can detect the thermal or electrical anomaly when the determined ratio corresponds to the predetermined radiant intensity ratio.