Multi-Wavelength Laser Scanning for High-SNR Surface Fluorescence

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Solution Overview

Problem

Conventional fluorescent spectroscopy methods face challenges in achieving high signal-to-noise ratio, avoiding surface damage from continuous light exposure, and providing detailed chemical information about materials on a surface, as they typically illuminate the entire surface at once with broad spectrum light.

Innovation Solution

A system comprising a laser that emits light with varying wavelengths over time, an optical system that directs these wavelengths to specific points along a scan line, and a gated camera that records fluorescent responses, synchronized to avoid exposure during light emission and capture only fluorescent signals, allowing for high-intensity, focused illumination without overheating and providing detailed chemical signatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If broad spectrum light illuminates the entire surface at once, then the inspection covers a large area, but the signal-to-noise ratio decreases and surface damage may occur

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidsurface damage from continuous light exposure
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent employs pulsed laser illumination instead of continuous broad spectrum light. The laser emits short, intense pulses at specific wavelengths, illuminating only the immediate inspection area momentarily. This periodic action allows high peak power for strong fluorescence signals while the duty cycle remains low, preventing thermal accumulation and surface damage. The gated detector synchronizes with these pulses to capture signals only during illumination windows.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The invention focuses illumination locally rather than illuminating the entire surface. The laser beam is concentrated to a small spot size at the inspection plane, creating high local intensity for strong fluorescence excitation. The beam can be scanned across different locations to cover larger areas over time, but at any given moment, only a localized region receives intense illumination, minimizing overall energy deposition and thermal damage risk.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If high-intensity light is used to improve fluorescence signal, then the signal-to-noise ratio increases, but surface overheating and damage may occur

Engineering Contradiction:
Improvefluorescence signal intensityVSAvoidsurface temperature
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The system uses pulsed laser operation where high-intensity light is delivered in short bursts rather than continuously. The pulse duration is optimized to generate sufficient fluorescence signal while the interval between pulses allows heat dissipation. This temporal separation ensures that peak power remains high for strong signals while average power remains low, preventing thermal accumulation and surface overheating.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The invention changes the temporal parameters of light delivery by switching from continuous illumination to pulsed operation. By controlling pulse width, repetition rate, and duty cycle, the system optimizes the balance between signal intensity and thermal management. The gated detector also uses parameter changes in its gating window to capture signals only during and immediately after pulse illumination, further enhancing signal-to-noise ratio while minimizing thermal effects.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If the entire surface is illuminated simultaneously, then the inspection area is large, but the chemical information detail is reduced

Engineering Contradiction:
Improveinspection areaVSAvoidchemical information detail
Core Design Contradiction:
Area of stationary objectVSLoss of information

Solution Approach 1:

The inspection process is segmented into discrete steps: first, the laser scans across the surface to map spatial locations; second, at each location, wavelength scanning occurs to excite different fluorophores; third, fluorescence spectra are collected and analyzed. This segmentation of the inspection process in space and time allows comprehensive area coverage while maintaining detailed chemical information at each scanned point, as each location receives focused attention with full spectral analysis.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs dynamic scanning of the laser beam across the surface, combined with dynamic wavelength tuning of the laser. Rather than static illumination of the entire area, the beam position and wavelength are continuously varied according to a programmed scan pattern. This dynamic approach ensures that each region is illuminated with appropriate wavelengths for its specific chemical composition, maximizing chemical information extraction while covering large areas through systematic scanning.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If continuous light exposure is used for inspection, then the inspection process is simple, but surface damage and reduced reliability occur

Engineering Contradiction:
Improveinspection process simplicityVSAvoidsurface integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system replaces continuous illumination with periodic pulsed illumination, maintaining operational simplicity through automated pulse timing and gating synchronization. The control system automatically coordinates laser pulse emission with gated detector windows, eliminating the need for complex manual timing while ensuring that high-intensity light is applied only during necessary measurement intervals. This automated periodic operation preserves ease of use while dramatically improving surface integrity by limiting total light exposure.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach yields higher signal-to-noise ratio, reduces noise, and provides more chemical information about surface materials, enabling superior chemical signatures and safer, more precise surface inspection.

Implementation Method 1

The laser is configured to emit light at a wavelength that varies over time

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 2

Molecules of some compounds can be excited from a ground state to an excited state using a beam of light. During this excitation, individual molecules absorb photons and shortly thereafter emit light having a longer wavelength than the beam of light. This emission of light after absorbing a photon is referred to as fluorescence.

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 3

A detector then measures characteristics of the fluorescence, such as the intensity and/or wavelength of the light emitted by the sample

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS11860093B2Multi-wavelength laser inspection
Publication Date: 2024.01.02 THE BOEING CO
  • US11860093B2 patent drawing
  • US11860093B2 patent drawing
  • US11860093B2 patent drawing

AI summary

An example system for inspecting a surface includes a laser, an optical system, a gated camera, and a control system. The laser is configured to emit pulses of light, with respective wavelengths of the pulses of light varying over time. The optical system includes at least one optical element, and is configured to direct light emitted by the laser to points along a scan line one point at a time. The gated camera is configured to record a fluorescent response of the surface from light having each wavelength of a plurality of wavelengths at each point along the scan line. The control system is configured to control the gated camera such that an aperture of the gated camera is open during fluorescence of the surface but closed during exposure of the surface to light emitted by the laser.