Multi-Stack FET Power Rail Layout for Lower Contact Resistance

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Solution Overview

Problem

Existing semiconductor devices face challenges in reducing electrical resistance while maintaining high operation speed and accuracy, particularly as devices become more highly integrated and three-dimensional in structure.

Innovation Solution

A multi-stack semiconductor device is designed with a back-side power rail and source/drain via rails that extend horizontally and overlap vertically with power rails and FETs, increasing contact area and reducing resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If three-dimensional transistors with multi-gate structure are used to increase integration density, then device integration is improved, but electrical resistance increases due to reduced contact area with power rails

Engineering Contradiction:
Improveintegration densityVSAvoidelectrical resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent transitions from two-dimensional planar power rail connections to three-dimensional vertical stacking, where power rails are positioned at different vertical levels (first power rail at first level, second power rail at second level) to connect with stacked transistors. This dimensional change enables simultaneous connection to multiple transistor layers, increasing contact area and reducing electrical resistance while maintaining high integration density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where transistors are stacked vertically with power rails and via holes integrated into the same vertical column. The first transistor, second transistor, first power rail, and second power rail are all nested within a shared vertical space, allowing multiple functional elements to occupy overlapping horizontal footprints while maintaining distinct vertical positions, thereby reducing overall device area and improving integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If vertical stacking of transistors is implemented, then integration density is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the power distribution network into segmented sections with discrete first and second power rails at different vertical levels, each serving specific transistor layers. This segmentation allows independent optimization and manufacturing of different vertical sections, reducing overall manufacturing complexity while maintaining high integration density.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs a universal vertical column structure that simultaneously accommodates multiple transistors, power rails, and via holes in a standardized configuration. This multi-functional vertical template can be replicated across the device, simplifying manufacturing processes through standardization while achieving high integration density.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4564426A1Multi-stack semiconductor device
Publication Date: 2025.06.04 SAMSUNG ELECTRONICS CO LTD
  • EP4564426A1 patent drawingFigure 1
  • EP4564426A1 patent drawingFigure 2
  • EP4564426A1 patent drawingFigure 3A

AI summary

A multi-stack semiconductor device may include a back-side power rail (bPWR) extending in a first horizontal direction (X), a first field effect transistor, FET, (1FET) at a level over the back-side power rail (bPWR), a second FET (2FET) over the first FET (1FET), a power rail (PWR) over the second FET (2FET) and extending in the first horizontal direction (X), a back-side source/drain via rail (bVAR) arranged between the back-side power rail (bPWR) and the first FET (1FET) to electrically connect the back-side power rail (bPWR) to the first FET (1FET), and a source/drain via rail (VAR) between the power rail (PWR) and the second FET (2FET) to electrically connect the power rail (PWR) to the second FET (2FET). The back-side source/drain via rail (bVAR) and the source/drain via rail (VAR) may extend in the first horizontal direction (X). The back-side source/drain via rail (bVAR) may at least partially overlap the back-side power rail (bPWR) in a vertical direction (Z). The source/drain via rail (VAR) may at least partially overlap the power rail (PWR) in the vertical direction (Z).