Multi-Stage Colony Coating Structure for High-Pressure Separation

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Solution Overview

Problem

Existing microorganism separation devices for high-pressure environments have low efficiency and are limited to single streaking separation, making it difficult to separate and cultivate single colonies effectively.

Innovation Solution

A single colony multi-stage coating-separating device with vertically stacked culture dishes and a stirring rod system that drives a coating unit to perform rotational movement, allowing for automatic multi-stage coating and separation of microorganisms under high-pressure conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple streaking separations are performed manually, then single colony separation efficiency improves, but operation complexity and time consumption increase

Engineering Contradiction:
Improvesingle colony separation efficiencyVSAvoidoperation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The culture device is divided into multiple culture dishes stacked vertically, with each dish performing a single streaking separation stage. The sample passes through each dish sequentially, achieving multi-stage separation without requiring manual repeated operations. This segmentation transforms a complex multi-step manual process into a simple automated flow.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stirring rod automatically performs the coating and streaking actions in each culture dish without manual intervention. The system serves itself by using the rotating stirring rod to distribute the sample uniformly across each culture dish surface, eliminating the need for operators to manually perform repeated streaking operations.

Inventive Principle:
Principle #25Self-service

2Area of stationary object

If a single culture dish is used, then device simplicity is maintained, but coating area and single colony separation probability are limited

Engineering Contradiction:
Improvecoating areaVSAvoiddevice structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The culture dishes are arranged vertically in the axial direction rather than horizontally, utilizing the vertical dimension to expand the total coating area. Multiple culture dishes are stacked one above another, allowing the sample to be coated and separated across multiple levels, significantly increasing the effective separation area without requiring a larger horizontal footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If the stirring rod rotates the culture dish, then coating uniformity improves, but the culture dish cannot be removed and contamination risk increases

Engineering Contradiction:
Improvecoating uniformityVSAvoidculture dish removability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The stirring rod is equipped with a coating unit at its lower end that applies the coating function locally to the culture dish surface. Instead of rotating the entire culture dish, only the coating action is performed locally by the rotating coating unit, allowing the culture dish to remain stationary and maintain its removability while still achieving uniform coating.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the culturability of marine microorganisms by enabling uniform coating over a large area and efficient separation of single colonies, improving the efficiency of microorganism cultivation.

Implementation Method 1

driving the stirring rod according to a preset rotation speed and a preset time

Methodology Applied
Scientific EffectRotational movement:

Implementation Method 2

when the coating unit moves to the separating opening area of a current level, the coating unit loses the support provided by the corresponding culture dish, and automatically falls onto the culture dish of a next level under the action of gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS20250354104A1Single colony multi-stage coating-separating device for high-pressure environment and control method
Publication Date: 2025.11.20 GUANGDONG UNIV OF TECH
  • US20250354104A1 patent drawing
  • US20250354104A1 patent drawing
  • US20250354104A1 patent drawing

AI summary

A single colony multi-stage coating-separating device for a high-pressure environment is provided, including a culture device and a liquid injection port installed at the top of an inner wall of the culture device. At least two culture dishes are stacked at intervals in the culture device along an axial direction of the culture device, the center of each culture dish is provided with an avoiding hole, and the avoiding hole radially expands towards an edge of the culture dish to form a fan-shaped separating opening. Adjacent separating openings are staggered in the vertical direction, a stirring rod is arranged to penetrate the central axis of the culture device, a lower end of the stirring rod is sleeved with a coating unit, and the projection of the coating unit on the horizontal plane falls within the projection of the separating openings.