Multistage Fiber Filter with Turbidity-Based Mode Selection

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Solution Overview

Problem

Existing multistage fiber filtering systems require large installation spaces and high costs due to the need for multiple filters and stages, and they often filter raw water unnecessarily, wasting resources and increasing maintenance needs.

Innovation Solution

A multistage fiber filtering apparatus with adjustable filtration modes based on turbidity, using fiber yarn and fiber ball media, where raw water can be filtered through one, both, or neither medium depending on turbidity measurements, optimized by a turbidity meter and controller to reduce unnecessary filtration and resource usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple filters and stages are arranged in the same filtration tank to improve treating speed and water quality, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improvetreating speedVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple filtering functions into a single integrated filtration tank. The first and second filtering layers with different pore sizes are arranged vertically within one tank, allowing multi-stage filtration to be performed in a single device rather than requiring separate filters and tanks. This merging approach improves treating speed while controlling device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The filtration system is segmented into multiple filtering layers with different pore sizes (first filtering layer with larger pores, second filtering layer with smaller pores) arranged in sequence. This segmentation allows water to undergo progressive filtration stages within a single tank, achieving improved water quality and treating speed without requiring multiple separate filtration devices.

Inventive Principle:
Principle #1Segmentation

2Reliability

If raw water is filtered through all fiber media to improve water quality, then purity is improved, but loss of substance increases due to unnecessary filtration

Engineering Contradiction:
Improvewater qualityVSAvoidresource waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent implements dynamic control of the filtration process based on raw water quality. A turbidity detection device continuously monitors incoming water, and a control device adjusts the filtration mode accordingly: using only the first filtering layer for clear water, both layers for moderately turbid water, or bypassing filtration for highly turbid water. This dynamic adjustment ensures water quality requirements are met while minimizing unnecessary resource consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (which filtering layers are activated) based on the turbidity parameter of incoming water. When turbidity is low, only the first filtering layer is used; when turbidity increases, the second filtering layer is engaged; when turbidity is very high, filtration is bypassed. This parameter-based control optimizes the balance between water quality and resource efficiency.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If a plurality of filters are used to improve treating speed, then productivity is improved, but installation space increases

Engineering Contradiction:
Improvetreating speedVSAvoidinstallation space
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent merges multiple filtering functions into a single vertical filtration tank structure. Instead of installing multiple separate filtration devices that would require significant horizontal space, the system stacks filtering layers vertically within one compact tank, achieving multi-stage filtration capability while minimizing installation footprint.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a horizontal arrangement of multiple filters to a vertical arrangement within a single tank. The first and second filtering layers are stacked vertically, with water flowing downward through each layer in sequence. This dimensional change from horizontal to vertical configuration achieves multi-stage filtration without increasing installation space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system selectively filters raw water based on turbidity, reducing the need for multiple filters, lowering maintenance costs, and minimizing backwashing water usage, thereby optimizing resource use and extending filter replacement cycles.

Implementation Method 1

a first filtering layer formed by a plurality of fiber yarn media 140... a second filtering layer formed by a plurality of fiber ball media 220

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Implementation Method 2

fiber yarn media 140 and fiber ball media 220 may be made of the same material or different materials

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11192050B2Multistage fiber filtering apparatus capable of selectively filtering
Publication Date: 2021.12.07 DOOSAN HEAVY IND & CONSTR CO LTD
  • US11192050B2 patent drawing
  • US11192050B2 patent drawing
  • US11192050B2 patent drawing

AI summary

The present invention relates to a multistage fiber filtering apparatus capable of selectively filtering depending on turbidity of raw water, in which a first filtration mode where the raw water passes through a fiber ball medium, a second filtration mode where the raw water passes through a fiber yarn medium, or a third filtration mode where the raw water passes through both of the fiber yarn medium and the fiber ball medium may be selectively operated.