Multistage Gas Sampling Trap for Trace Sulfurous Species Detection

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Solution Overview

Problem

Existing gas sampling methods struggle to efficiently detect and capture trace sulfurous species such as hydrogen sulfide, dimethyl sulfide, and methyl mercaptan at low concentrations, particularly in gas streams like filtered air, ambient air, and purified gases, due to their reactivity and instability in conventional sampling traps.

Innovation Solution

A multistage gas sampling trap with a first stage containing a metal salt that reacts with sulfurous species to produce acidic gases, followed by a second stage with an adsorbent substrate that stably adsorbs these acidic gases, allowing for prolonged retention and subsequent analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sampling traps are used to detect sulfurous species, then the sampling process is simple, but the capture efficiency is low and the sulfurous species become unstable

Engineering Contradiction:
Improvestability of sulfurous speciesVSAvoidcomplexity of sampling trap
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sampling trap is divided into two distinct stages: a first stage containing metal salt for chemical reaction with sulfurous species, and a second stage containing adsorbent substrate for stable adsorption of the resulting acidic gas. This segmentation allows each stage to perform its specific function optimally, improving overall reliability while managing complexity through functional separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An intermediary chemical reaction is introduced where metal salt converts unstable sulfurous species into stable acidic gas (such as HCl or HNO3). This intermediary transformation step protects the analyte from degradation during storage and transport, significantly improving stability without requiring complex trapping mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If single-stage sampling traps are used, then the device complexity is low, but the capture efficiency for trace sulfurous species is insufficient

Engineering Contradiction:
Improvecapture efficiencyVSAvoidnumber of stages
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The trap is segmented into two functional stages: first stage for chemical conversion of sulfurous species to acidic gas using metal salt, and second stage for adsorption of the converted gas. This segmentation achieves high capture efficiency (≥90%) by ensuring complete conversion and effective trapping, while keeping each individual stage relatively simple in design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The chemical form of the analyte is changed from sulfurous species (difficult to capture at trace levels) to acidic gas (easily adsorbed). This parameter change in chemical reactivity and physical properties enables high capture efficiency. The multistage design facilitates this transformation without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If adsorbent substrate alone is used to capture sulfurous species, then the device is simple, but the adsorption stability over time is poor

Engineering Contradiction:
Improveadsorption stabilityVSAvoidstructure of sampling trap
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The metal salt in the first stage performs a preliminary chemical action by converting sulfurous species to acidic gas before the adsorption stage. This preliminary transformation ensures that the adsorbent substrate receives a stable, easily adsorbable compound, extending the duration of stable adsorption for up to 21 days or longer.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The chemical reaction in the first stage acts as an intermediary process that transforms the analyte into a form suitable for long-term stable adsorption. This intermediary step is crucial for achieving extended adsorption stability without requiring complex structural modifications to the sampling trap itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The trap achieves capture efficiencies of at least 90% and stable adsorption of acidic gases for up to 21 days, enabling accurate detection of sulfurous species down to 100 parts per trillion, even in challenging environments.

Implementation Method 1

a metal salt configured to react with sulfurous species contained in the gas to produce an acidic gas

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

an adsorbent substrate that is configured to adsorb the acidic gas flowing through the second stage

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12474236B2Multistage gas sampling trap and detection of sulfurous species contaminant
Publication Date: 2025.11.18 ENTEGRIS INC
  • US12474236B2 patent drawing
  • US12474236B2 patent drawing
  • US12474236B2 patent drawing

AI summary

A gas sampling trap includes a first stage and a second stage. The first stage includes a metal salt that reacts with sulfurous species to produce acidic gas. The second stage configured to receive the acidic gas produced in the first stage. An adsorbent substrate in the second stage adsorbs the acidic gas. A method of sampling a gas includes directing gas onto a metal stage within a first stage to produce acidic gas, directing the acidic gas into the second stage, and adsorbing the acidic gas in the second stage with an adsorbent substrate. A method of detecting a concentration of sulfurous species in a gas includes sampling the gas with a sampling trap, desorbing adsorbed acidic gas from an adsorbent substrate of the sampling trap with a solvent, and testing the solvent with ion chromatography.