Multistage Oil Separator for Cryogenic Helium Purity

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Solution Overview

Problem

Existing oil separators in cryopumps are inefficient in separating oil from helium, leading to condensation or solidification issues due to incomplete oil removal, and are costly to manufacture and maintain.

Innovation Solution

A multi-stage oil separator configuration with a housing containing a cascade of filter elements, where oil is separated and returned to the compressor system through a network of passages and grooves, allowing gravity-driven oil flow and shared housing components to reduce costs and enhance separation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single filter element is used in the oil separator, then the device complexity is low, but the oil separation efficiency is insufficient leading to condensation and solidification issues

Engineering Contradiction:
Improveoil separation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the filtration function into multiple stages by arranging several filter elements (first filter element, second filter element, third filter element) in series within the housing. Each filter element handles a portion of the oil separation task, with the first filter element capturing larger oil droplets, the second filter element refining the separation, and the third filter element providing final polishing. This segmentation approach achieves reliable oil separation while keeping each individual filter element relatively simple in design.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple filter elements are arranged in a cascade configuration, then the oil separation efficiency improves, but the housing costs and device complexity increase

Engineering Contradiction:
Improveoil separation efficiencyVSAvoidhousing costs
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple filter elements into a single integrated housing structure rather than using separate housings for each filter element. The housing contains all filter elements (first, second, and third filter elements) arranged in cascade, sharing common inlet and outlet passages. This merging approach reduces the total number of housing components, simplifies manufacturing, and lowers costs while maintaining the multi-stage filtration capability needed for effective oil separation.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If oil passages are provided for gravity-driven oil flow, then the oil return mechanism becomes more efficient, but the device complexity increases

Engineering Contradiction:
Improveoil return efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements oil passages that utilize gravity to automatically return separated oil to the compressor without requiring external pumps or complex mechanical systems. The housing is oriented and configured so that oil, after being separated by the filter elements, flows down through gravity into collection areas and then through oil passages back to the compressor. This self-service approach leverages the natural gravitational field to achieve efficient oil return while keeping the device structure relatively simple.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-stage design effectively reduces oil presence in helium, improving helium purity and reducing manufacturing costs by utilizing a shared housing and efficient oil return mechanism, enhancing the separation process in cryopump applications.

Implementation Method 1

at least two filter elements (26, 28) being arranged as a cascade in the housing (10) between the gas inlet (18) and the gas outlet (20)

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

in a vertical arrangement, the possibility exists that, under the effect of gravity, the separated oil will run down on the filter elements

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS8741015B2Multistage oil separator
Publication Date: 2014.06.03 LEYBOLD AG
  • US8741015B2 patent drawing
  • US8741015B2 patent drawing

AI summary

In order to provide an improved multistage oil separator, in particular for the use with compressors in cryogenics, the oil separator includes a housing (10) having a gas inlet (18) and a gas outlet (20), and at least two filter elements (26, 28) arranged as a cascade in the housing between the gas inlet (18) and the gas outlet (20).