Multistage Taper Coupler for Waveguide-Fiber Loss Reduction

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Solution Overview

Problem

Current technologies face challenges in effectively coupling a thick silicon waveguide to an optical fiber, particularly in efficiently transmitting light between the two components while minimizing loss.

Innovation Solution

A multistage taper coupler is used, comprising a compression region that adiabatically compresses the optical beam from the waveguide and an expansion region that adiabatically expands it to match the optical fiber, utilizing different materials with varying refractive indices to reduce reflection and loss, and a v-groove in silicon for precise alignment and welding of the optical fiber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a direct coupling method is used between thick silicon waveguide and optical fiber, then the device complexity is reduced, but the optical loss increases significantly

Engineering Contradiction:
Improvecoupling structure complexityVSAvoidoptical loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The coupling structure is divided into multiple discrete components: a compression region with compression elements, an expansion region with expansion elements, and a transition region. This segmentation allows each region to perform its specific function (compressing, expanding, or transitioning the optical mode) independently, thereby reducing optical loss while maintaining manageable device complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transition region acts as an intermediary between the compression region and the expansion region, providing a gradual coupling interface that minimizes reflection and scattering losses. This intermediate structure enables smooth optical mode transformation without requiring direct contact between the waveguide and fiber, reducing overall optical loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the optical beam cross section is not compressed before expansion, then the device structure is simpler, but the coupling efficiency to optical fiber decreases

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidcoupler structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The coupler is segmented into distinct compression and expansion regions with different geometries and materials. The compression region uses compression elements to reduce the optical beam cross-section, while the expansion region uses expansion elements to increase it. This segmentation enables efficient coupling to the optical fiber by matching the beam profile to the fiber core size, achieving high coupling efficiency despite increased structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical beam parameters (cross-sectional size, shape, and intensity distribution) are systematically changed through the compression and expansion regions. By controlling the geometric parameters of the compression and expansion elements and their material properties, the beam is transformed to match the optical fiber acceptance profile, thereby improving coupling efficiency.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If uniform material is used throughout the coupler, then the manufacturing process is simpler, but the optical reflection and loss increase

Engineering Contradiction:
Improveoptical lossVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

Different materials with specific optical properties are assigned to different regions of the coupler. The compression region, transition region, and expansion region each use materials optimized for their specific function. This local quality approach minimizes optical reflection and loss at material interfaces by selecting materials with appropriate refractive indices, thereby reducing overall optical loss despite increased manufacturing complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The coupler employs composite material structures where multiple materials are combined in specific configurations. By selecting materials with complementary optical properties for different regions, the structure achieves reduced reflection and transmission loss while maintaining manufacturability through established composite material fabrication techniques.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces optical loss and enhances the efficiency of light transmission between the waveguide and the optical fiber, allowing for improved performance in fiber-optic communication systems.

Implementation Method 1

The compression region is operable to receive an optical beam from a semiconductor waveguide; compress the optical beam to have a smaller cross section compared to light confined in the semiconductor waveguide

Methodology Applied
Scientific EffectAdiabatic compression: Adiabatic Heating

Implementation Method 2

The expansion region is configured to the optical beam from the compression region; expand the optical beam to have a larger cross section compared to light confined in the semiconductor waveguide

Methodology Applied
Scientific EffectAdiabatic expansion: Adiabatic Cooling

Implementation Method 3

Optical waveguiding elements convey light from one point to another through an optically transparent, elongated structure by modal transmission, total internal reflection, and/or total reflectorization

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS10209451B2Integrated multistage taper coupler for waveguide to fiber coupling
Publication Date: 2019.02.19 SKORPIOS TECHNOLOGIES INC
  • US10209451B2 patent drawing
  • US10209451B2 patent drawing
  • US10209451B2 patent drawing

AI summary

A waveguide coupler has a compression region and an expansion region for coupling light between a silicon waveguide and an optical fiber. The compression region receives light from the silicon waveguide and compresses an optical mode of the light. Light is transmitted from the compression region to an expansion region. The expansion region expands the light to have a larger cross section. Light is then transmitted to the optical fiber.