Multi-Stage Wellbore Treatment System with Integrated Sand Control Screens

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Solution Overview

Problem

Current well treatment systems lack the capability to simultaneously deploy fracturing equipment and sand control screen assemblies, which limits the efficiency of multi-stage well stimulation and production operations, particularly in managing fluid flow and isolating specific well sections.

Innovation Solution

A well system comprising a multi-stage treatment system with isolation devices and flow valves for fracturing, combined with sand control screen assemblies equipped with isolation valves, allowing for simultaneous treatment and production operations by isolating sections of the wellbore and controlling fluid flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If separate procedures are used for fracturing and sand control deployment, then each function can be performed with dedicated equipment, but the overall operational efficiency is reduced due to sequential operations

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsystem integration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines fracturing equipment and sand control screen assemblies into a single integrated well system that can be deployed simultaneously. The system integrates multi-stage fracturing capabilities with sand control functions through a unified tubular structure, eliminating the need for separate deployment procedures and improving operational efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The well system performs multiple functions simultaneously - it conducts multi-stage fracturing operations while also providing sand control through integrated screen assemblies. The system is designed to handle both treatment and production functions within a single deployment, reducing the number of separate operations required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If simultaneous deployment of fracturing equipment and screen assemblies is implemented, then operational efficiency improves, but the device complexity increases

Engineering Contradiction:
Improvemulti-stage stimulation efficiencyVSAvoidsystem structural complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The well system is divided into multiple discrete stages, with each stage containing its own fracturing equipment and screen assembly. This segmentation allows for independent control and operation of each stage while maintaining overall system integration. The modular design facilitates simultaneous deployment across multiple stages without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs a nested structure where screen assemblies are positioned within the tubular structure of the multi-stage treatment system. The screen assemblies are integrated into the existing fracturing system architecture, allowing one component to be placed within another without creating excessive structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If isolation devices and flow valves are integrated into each screen assembly, then selective flow management is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveflow control capabilityVSAvoidassembly manufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

Isolation devices and flow valves are pre-integrated into each screen assembly during manufacturing. This preliminary integration ensures that flow control capabilities are built into the basic structure of each assembly, allowing for selective flow management during operation without requiring complex field assembly procedures.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7735559B2System and method to facilitate treatment and production in a wellbore
Publication Date: 2010.06.15 SCHLUMBERGER TECH CORP
  • US7735559B2 patent drawing
  • US7735559B2 patent drawing
  • US7735559B2 patent drawing

AI summary

A technique enables simultaneous deployment of both treatment equipment and screen assemblies for use during production. The technique utilizes a multi-stage well treatment system deployed in a wellbore to enable treatment of a plurality of sections along the wellbore. Additionally, a plurality of screen assemblies are positioned at the plurality of sections, and each screen assembly comprises a valve to control the flow of fluids through the screen assembly.