Multi-Step Interposer Layout for Space-Efficient PCB Stacking

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Solution Overview

Problem

The challenge in electronic devices is the limited inner space due to thickness reduction, leading to difficulties in arranging substrates with varying electronic component heights, resulting in wasted space and vulnerability to warpage of substrates under stress.

Innovation Solution

An electronic device with an interposer formed in a multi-step or partition structure is introduced, which electrically connects substrates and divides the inner space into regions, allowing for efficient use of vertical space and preventing substrate warpage by supporting electronic components with varying heights.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If substrates are arranged to accommodate electronic components of varying heights, then space utilization improves, but substrate warpage vulnerability increases due to stress concentration in unsupported regions

Engineering Contradiction:
Improvespace utilizationVSAvoidsubstrate warpage resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The interposer is divided into multiple regions with different heights (multi-step structure), where each step corresponds to a specific mounting region for electronic components. This segmentation allows the interposer to provide targeted support at different locations, accommodating components of varying heights while maintaining substrate stability and preventing warpage in unsupported areas.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If a single-height interposer is used, then manufacturing simplicity is maintained, but space efficiency deteriorates due to inability to accommodate varying component heights

Engineering Contradiction:
Improveinterposer manufacturing simplicityVSAvoidvertical space efficiency
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The interposer is segmented into multiple steps or regions with different heights, allowing each region to be optimized for specific mounting requirements. This segmentation enables efficient use of vertical space by accommodating electronic components of varying heights without requiring a completely complex manufacturing process, as the multi-step structure can be integrated into standard PCB fabrication techniques.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11856696B2Electronic device including interposer
Publication Date: 2023.12.26 SAMSUNG ELECTRONICS CO LTD
  • US11856696B2 patent drawing
  • US11856696B2 patent drawing
  • US11856696B2 patent drawing

AI summary

An electronic device is provided that includes a first circuit board including a first electronic component and a second electronic component disposed on a side of the first circuit board, a second circuit board spaced apart from the first circuit board and having a side facing the side of the first circuit board on which the first electronic component and the second electronic component are disposed, a first interposer disposed between the first circuit board and the second circuit board to form an inner space between the first circuit board and the second circuit board, and a second interposer disposed between the first circuit board and the second circuit board to divide the inner space into a first region and a second region, and wherein the first interposer and the second interposer electrically connect the first circuit board to the second circuit board.