Multi-Zone Thermostat Auto-Configuration for HVAC Assignment

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Solution Overview

Problem

The installation and setup of multi-zone climate control systems in buildings are complex due to the need for multiple thermostats and intricate wiring of heating and cooling system components, lacking an efficient method for automatic configuration and assignment of HVAC systems and sensors.

Innovation Solution

A control system that automatically sets up and configures multi-zone climate control systems by using thermostats to initiate a discovery mode, query connected devices, and assign unassigned HVAC systems and remote temperature sensors based on temperature changes, with the option for wireless or wired communication and the use of a system coordinator for master-slave communication protocols.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple thermostats and HVAC systems are installed for multi-zone climate control, then the building can be conditioned in multiple zones, but the installation complexity and wiring requirements increase significantly

Engineering Contradiction:
Improvemulti-zone climate control capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system enables automatic discovery and assignment where thermostats autonomously identify unassigned HVAC systems and remote temperature sensors, and automatically configure themselves without requiring manual setup. The thermostat initiates discovery mode, queries available systems, and assigns them based on temperature change detection, eliminating the need for complex manual configuration.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary discovery and assignment actions during initial system startup or when new components are added. The thermostat proactively searches for unassigned HVAC systems and sensors before normal operation begins, pre-configuring the system relationships so that subsequent operation requires no additional setup.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If manual configuration of HVAC systems and sensors is performed, then proper system assignment can be achieved, but installation time and labor requirements increase

Engineering Contradiction:
Improvesystem assignment accuracyVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system uses temperature change feedback to verify and confirm HVAC system assignments. When a thermostat assigns an HVAC system, it monitors temperature changes in response to system operation to confirm the assignment is correct. This feedback mechanism ensures reliable system configuration without requiring extended manual verification procedures.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The thermostat automatically performs system discovery, assignment, and verification without human intervention. The system self-configures by detecting unassigned HVAC systems and remote temperature sensors, assigning them automatically, and verifying the assignments through temperature change monitoring, thereby eliminating time-consuming manual configuration.

Inventive Principle:
Principle #25Self-service

3Productivity

If automatic discovery mode is initiated by the thermostat, then system setup time is reduced, but the thermostat must perform additional communication and detection operations

Engineering Contradiction:
Improvesystem setup speedVSAvoidthermostat operation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The thermostat is designed with multi-functionality, capable of operating in both automatic discovery mode and manual configuration mode. It can query unassigned HVAC systems, detect remote temperature sensors, monitor temperature changes, and assign systems automatically, while also maintaining the ability to perform traditional manual thermostat functions. This universal design allows the thermostat to handle multiple operational modes without requiring separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7448435B2System and method for controlling a multi-zone heating or cooling system
Publication Date: 2008.11.11 COPELAND COMFORT CONTROL LP
  • US7448435B2 patent drawing
  • US7448435B2 patent drawing
  • US7448435B2 patent drawing

AI summary

A control system is provided for automatically setting up and controlling a climate control system for a building having one or more zones and one or more thermostats in communication with the associated heating or cooling components of the climate control system. In some embodiments, the climate control system comprises one or more heating or cooling systems which may be controlled by one or more thermostats. In other embodiments, the climate control system comprises a thermostat, a heating and cooling system, one or more remote temperature sensors corresponding to at least some of the one or more zones within the building, and one or more dampers corresponding to at least some of the one or more zones within the building.