Mustache Score Segmentation for Pressurized Can Ends
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Solution Overview
Problem
Conventional easy-open can ends are ineffective in preventing violent explosions or implosions when opening highly pressurized containers, as they fail to effectively manage internal pressure during the opening process.
Innovation Solution
A tooling assembly is used to form an end panel with a mustache score and a flex line score, along with break line scores, which are designed to manage pressure by allowing safe venting and reducing the force required for opening, thereby preventing violent explosions or implosions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional mustache score is used to relieve internal pressure, then moderate pressure containers can be opened safely, but highly pressurized containers (25+ psi) still explode violently
Solution Approach 1:
The single mustache score is segmented into multiple scores: a first mustache score with reduced depth, a second mustache score with greater depth, and optionally a third mustache score. This segmentation creates progressive pressure relief stages that can handle highly pressurized containers (25+ psi) without violent explosion, while the shallower first score prevents immediate catastrophic failure.
Solution Approach 2:
Different regions of the score pattern have different depths and characteristics. The first mustache score has reduced depth to allow initial controlled venting, while the second mustache score has greater depth to provide additional pressure relief. This local variation in score depth creates zones of different pressure relief capability, enabling safe opening of highly pressurized containers.
2Ease of operation
If the peripheral score is positioned close to the gripping tab for easy opening, then the opening force required is reduced, but the structural integrity during opening is compromised
Solution Approach 1:
The break line scores are formed in advance between the peripheral score and the gripping tab, creating predetermined failure paths. When opening force is applied, these pre-formed break lines allow the panel to separate cleanly along predetermined paths, maintaining structural integrity during the opening process while requiring minimal opening force.
3Reliability
If a single deep mustache score is formed to relieve high pressure, then pressure relief capability is improved, but the risk of uncontrolled explosion increases
Solution Approach 1:
Instead of one deep score, the pressure relief function is segmented across multiple scores with varying depths. The shallower first mustache score provides initial controlled venting, preventing immediate catastrophic explosion, while the deeper second mustache score provides additional pressure relief capability. This segmentation allows progressive pressure release that maintains control throughout the opening process.
Solution Approach 2:
The first mustache score with reduced depth acts as a cushioning element that absorbs initial pressure release, preventing violent explosion. This shallower score provides a buffer that controls the pressure relief process, allowing gas to escape in a controlled manner before the deeper second mustache score engages for additional pressure relief.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The designed scores enable safe and controlled opening of highly pressurized containers by allowing pressurized gas to vent harmlessly, reducing the risk of explosions or implosions and making the opening process safer for consumers.
Implementation Method 1
allowing pressurized gas to vent harmlessly, reducing the risk of explosions or implosions
Data Source
AI summary
An improved convenience closure that is adapted for sealing an end of a can includes an end panel having a peripheral score, a rivet formation, a mustache score and a flex line score defined therein. The mustache score may include a central portion that is positioned radially inwardly on the end panel relative to the rivet formation. The central portion is preferably curved, with a concave side of the curvature facing the rivet formation. The mustache score also may include first and second preferably symmetrical end portions, each of which is continuous with the central portion. Most of the total length of each of the end portions may be curved away from a nearest portion of the peripheral score, with a convex side of curvature facing the nearest portion of the peripheral score. Tooling for making the convenience closure and a method of making such a convenience disclosure are also disclosed.


