Mutant Acetolactate Synthase Resists Valine Feedback

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Solution Overview

Problem

Current methods for producing branched-chain L-amino acids, such as L-valine, are limited by feedback inhibition from valine, which restricts the productivity of these amino acids in bacterial fermentation processes.

Innovation Solution

A mutant bacterial acetolactate synthase (AHAS I) with specific mutations, including Asn-17 to Lys, Ala-30 to Pro, and Ile-44 to Arg and Phe, is developed to desensitize the enzyme to valine inhibition, enhancing the production of branched-chain L-amino acids by introducing these mutations into E. coli strains.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If wild-type acetolactate synthase is used in bacterial fermentation, then the enzyme maintains normal regulatory sensitivity to valine feedback inhibition, but the productivity of branched-chain L-amino acids is limited due to strong feedback inhibition

Engineering Contradiction:
Improveproductivity of branched-chain L-amino acidsVSAvoidfeedback inhibition by valine
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the amino acid sequence of the acetolactate synthase enzyme at specific positions (Asn-17, Ala-30, Ile-44) to alter its regulatory properties. These mutations change the enzyme's sensitivity to valine feedback inhibition, transforming it from highly sensitive (wild-type) to resistant (mutant), thereby resolving the contradiction between maintaining regulatory sensitivity and improving productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful effect of feedback inhibition into a beneficial feature by creating a mutant enzyme that is resistant to valine inhibition. The mutations at positions 17, 30, and 44 transform the enzyme's response to valine from inhibitory to permissive, allowing continuous high-level production of branched-chain amino acids without the limiting feedback effect

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If mutant acetolactate synthase with valine resistance is introduced, then the production of L-leucine, L-isoleucine, and L-valine is enhanced, but the enzyme loses normal feedback regulation control

Engineering Contradiction:
Improveproduction of L-leucine, L-isoleucine, and L-valineVSAvoidfeedback regulation control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent deliberately changes the regulatory parameter of the enzyme by introducing specific mutations (Asn-17, Ala-30, Ile-44) that alter the enzyme's response to valine. This parameter change transforms the feedback regulation from a limiting control mechanism to a permissive state, enabling enhanced productivity while accepting the trade-off of reduced regulatory control

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent inverts the normal regulatory relationship by creating an enzyme that is resistant rather than sensitive to feedback inhibition. Instead of the wild-type enzyme being inhibited by valine (normal regulation), the mutant enzyme continues functioning despite valine presence, effectively inverting the regulatory response to achieve higher productivity

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mutant acetolactate synthase increases the production of L-leucine, L-isoleucine, and L-valine by reducing feedback inhibition, leading to higher yields and improved fermentation efficiency.

Implementation Method 1

The AHAS reaction represents the first biosynthetic step common to the three products. The reaction is catalyzed by isoenzymes which are the target of end-product inhibition by valine. This regulation plays a major role in the physiological control of the pathway in bacteria.

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

valine and its keto-acid precursor α-ketoisovaleric acid inhibit the growth of E. coli K12, and that isoleucine counters this inhibition. At present, it is commonly accepted that inhibition of valine primarily results from blocking α-aceto-α-hydroxybutyrate synthesis.

Methodology Applied
Scientific EffectFeedback inhibition: Feedback

Data Source

PatentUS9279137B2Mutant acetolactate synthase and a method for producing branched-chain L-amino acids
Publication Date: 2016.03.08 AJINOMOTO CO INC
  • US9279137B2 patent drawing
  • US9279137B2 patent drawing
  • US9279137B2 patent drawing

AI summary

A mutant bacterial acetolactate synthase (AHAS I) which is resistant to feedback inhibition by L-valine is described. Also described is a method for producing branched-chain L-amino acids using a bacterium from the Enterobacteriaceae family wherein the L-amino acid productivity of said bacterium is enhanced by the use of the acetolactate synthase (AHAS I) which is resistant to feedback inhibition by L-valine. This acetolactate synthase contains a mutant small subunit encoded by the mutant ilvN gene.