Muzzle Flash Prop With Rapid Light Source Extension

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Solution Overview

Problem

Conventional special effect devices fail to reliably and controllably produce short-lived, bright flashes of light observable in daylight settings, such as outdoor entertainment venues, which is essential for recreating weapon-based battles or conflicts, as they lack portability and realism, often requiring reloading and posing safety concerns.

Innovation Solution

A special effects device with a flash delivery assembly housed in a barrel, featuring a light positioning system that rapidly moves a high-lumen light source from a retracted position to an exposed position outside the barrel, simulating a muzzle flash, and back, without the need for reloading or expendables, using pneumatic or electric actuators for quick operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional lighting systems are used in outdoor daylight settings, then the lighting effects are easily achieved in dark or light-controlled spaces, but the flashes of light cannot be observed in direct sunlight

Engineering Contradiction:
Improvebrightness of light flashVSAvoidsunlight interference
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a rapidly movable light source that transitions from a retracted position inside the barrel to an extended position outside the muzzle in milliseconds. This dynamic movement creates a fleeting moment of high-contrast illumination that overwhelms the ambient daylight, making the flash visible despite sunlight interference. The brevity of the exposure time prevents the human eye from adapting to the ambient light during the flash event.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses controlled, periodic activation of the light source synchronized with the rapid extension mechanism. The light flashes only during the brief moment when the source is extended outside the barrel, creating a rhythmic pattern of illumination that mimics realistic muzzle flash timing. This periodic action ensures the light is visible only when positioned to maximize contrast against the sky background.

Inventive Principle:
Principle #19Periodic action

2Reliability

If pyrotechnic-type devices are used to create muzzle flash effects, then realistic explosions can be achieved, but the devices require reloading and pose safety concerns

Engineering Contradiction:
Improverealism of muzzle flash effectVSAvoidportability and safety
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces pyrotechnic chemical reactions with an electrical lighting system controlled by a rapid mechanical extension mechanism. Instead of using explosive materials that require careful handling and reloading, the system uses an electrically powered light source that can be quickly deployed and retracted. This substitution eliminates safety hazards associated with pyrotechnics while maintaining the visual realism of the muzzle flash effect through controlled illumination.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system incorporates an automatic retraction mechanism that returns the light source to its hidden position within the barrel after the flash event. This self-service feature allows the device to be ready for immediate reuse without manual intervention for reloading or resetting, enhancing both safety and operational ease. The mechanism automatically prepares the system for the next flash sequence.

Inventive Principle:
Principle #25Self-service

3Illumination intensity

If a light source is fixed at the end of a gun muzzle, then the light is always present and visible, but it does not provide a short-lived flash effect

Engineering Contradiction:
Improvevisibility of lightVSAvoidduration of light flash
Core Design Contradiction:
Illumination intensityVSDuration of action of moving object

Solution Approach 1:

The system transforms a static lighting arrangement into a dynamic one by rapidly moving the light source between retracted and extended positions. The light is visible only during the brief moment of extension, creating a short-lived flash effect rather than continuous illumination. This dynamic positioning controls both the visibility and duration of the light, achieving the desired flash characteristic.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The light source is activated in periodic pulses synchronized with the extension-retraction cycle. Each pulse corresponds to a single flash event, with the light remaining dark during the retracted phase. This periodic activation pattern ensures the light produces discrete, short-duration flashes rather than continuous visibility, mimicking the natural timing of muzzle flashes.

Inventive Principle:
Principle #19Periodic action

4Productivity

If conventional special effect devices are used, then lighting effects can be provided, but they cannot be reliably repeated in a controllable manner

Engineering Contradiction:
Improverepeatability of flash effectVSAvoidreliability of flash delivery
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system incorporates control mechanisms that monitor and regulate the timing and intensity of each flash event. The extension mechanism and light activation are coordinated through a control system that ensures consistent performance across multiple sequences. This feedback control enables reliable repetition of the flash effect with controllable parameters, allowing for precise timing and intensity management.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The light source and extension mechanism are pre-positioned and prepared within the barrel, ready for immediate activation. The system requires no reloading or complex setup between flashes, as all components are integrated and pre-configured for rapid sequential operation. This preliminary preparation enables high repeatability and reliable delivery of multiple flash events in succession.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides a realistic and repeatable light-based illusion of a muzzle flash, enhancing entertainment value by being portable, safe, and capable of multiple uses without reloading, effectively visible in daylight settings, mimicking CGI effects without the complexity and safety hazards of prior methods.

Implementation Method 1

The light element may include one or more light sources (such as one or more light emitting diodes (LEDs)) chosen to provide a very bright light

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

using pneumatic or electric actuators for quick operation

Methodology Applied
Scientific EffectPneumatic or electric actuator:

Data Source

PatentUS10132472B2Theatrical prop for providing repeatable, daylight-viewable muzzle flashes
Publication Date: 2018.11.20 DISNEY ENTERPRISES INC
  • US10132472B2 patent drawing
  • US10132472B2 patent drawing
  • US10132472B2 patent drawing

AI summary

An apparatus for generating light-based special effects viewable in daylight. The apparatus includes a barrel with opaque sidewalls defining an interior space accessible via a muzzle. The apparatus includes a light element positionable within the interior space and further includes a light positioning assembly. The apparatus includes a trigger element operable to receive user input to initiate operations of the light element and the light positioning assembly. A controller is provided that responds to the user input to operate the light positioning assembly to first move the light element out of the interior space through the muzzle and to second retract the light element back into the interior space. The controller concurrently operates the light element to generate the light when the light element is moved out of the interior space and to terminate the generating of the light when the light element is retracted back into the interior space.