Muzzleloader Conversion to Arrow Gun via Modular Barrel Assembly

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Solution Overview

Problem

Existing muzzleloader firearms are not capable of accurately firing arrows, and there is a need for an efficient method to convert them into arrow guns, especially under adverse conditions.

Innovation Solution

A conversion method that replaces the muzzleloader barrel assembly with an arrow barrel assembly, which includes a barrel tube with open ends, an outer shroud, and a cylindrical cavity to accommodate a rimfire cartridge, allowing the firearm to fire arrows by using a blank rimfire cap or power load, while retaining the stock and firing components of the original firearm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a muzzleloader firearm is converted to fire arrows by replacing the barrel assembly, then the firearm gains arrow-firing capability, but the structural complexity increases due to the need for a multi-component arrow barrel assembly

Engineering Contradiction:
Improvearrow-firing capabilityVSAvoidbarrel assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The arrow barrel assembly is divided into separate components including a barrel tube, outer shroud, and stock assembly attachment, allowing each part to be manufactured independently and assembled together. This segmentation enables the complex arrow-firing functionality to be achieved through modular components rather than a single complex barrel structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The converted muzzleloader maintains universal compatibility by retaining the original stock and firing components while only replacing the barrel assembly. The arrow barrel assembly itself serves multiple functions: guiding the arrow, containing the propellant charge, and attaching to the existing firearm structure, thereby achieving versatility without proportionally increasing overall complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If an arrow barrel assembly with multiple components is used, then accurate arrow firing is enabled, but the ease of manufacture decreases due to the need for precise assembly of barrel tube, shroud, and attachment components

Engineering Contradiction:
Improvearrow firing accuracyVSAvoidassembly complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The barrel tube, outer shroud, and stock assembly attachment are designed to be pre-assembled as a complete arrow barrel assembly unit before installation on the firearm. This preliminary assembly allows for quality control and precision alignment to be established during manufacturing rather than during field installation, ensuring accurate arrow firing while simplifying the conversion process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The barrel tube is nested within the outer shroud, with the arrow shaft passing through both components in a coaxial arrangement. This nested structure ensures proper alignment and positioning of the arrow relative to the propellant charge and barrel opening, achieving manufacturing precision through geometric constraint rather than complex adjustment mechanisms

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If the muzzleloader barrel assembly is replaced with an arrow barrel assembly, then the firearm can operate in various conditions, but the loss of time increases due to the conversion process

Engineering Contradiction:
Improveoperational conditionsVSAvoidconversion time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The conversion is facilitated by segmenting the barrel replacement into a standardized arrow barrel assembly that can be removed and installed as a single unit. This modular approach minimizes the time required for conversion by reducing the number of individual components that need to be handled and assembled during the conversion process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The arrow barrel assembly is designed with universal attachment features that are compatible with standard muzzleloader stock assemblies. This universality allows the conversion to be performed quickly without requiring custom fabrication or complex adaptation, enabling the firearm to operate in various conditions while minimizing conversion time

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the conversion of a muzzleloader firearm into an arrow gun capable of accurate arrow firing, maintaining the advantages of muzzleloader firearms and allowing operation in various conditions.

Implementation Method 1

a cylindrical cavity to receive a rimfire cartridge with a propellant charge

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

The inner barrel tube is insertable within or attachable to the barrel segment, the inner barrel tube having open ends

Methodology Applied
Scientific EffectGas expansion: Pressure Increase

Data Source

PatentUS9546844B2Converted muzzleloader arrow gun
Publication Date: 2017.01.17 ARDESA
  • US9546844B2 patent drawing
  • US9546844B2 patent drawing
  • US9546844B2 patent drawing

AI summary

A muzzleloader firearm is converted into a firearm adapted for firing an arrow. The stock assembly of the muzzleloader firearm is retained while the barrel assembly is completely removed, and replaced by an arrow barrel assembly. The arrow barrel assembly has a stock assembly attachment for releasably engaging the stock assembly of the muzzleloader firearm, and a barrel attachment for engaging an inner barrel tube that holds an arrow shaft with a hollow interior and propels the arrow out of the firearm when a blank cap is activated, and an outer shroud to protect the inner barrel tube and enclose a loaded arrow. The arrow barrel assembly rearward end has formed recesses for receiving the blank cap and aligning the rim of the blank cap with the firing pin of the muzzleloader stock assembly.