MWD Signal Modulation via Friction Reducing Device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Wireless borehole telemetry systems face challenges in transmitting data from Measurement While Drilling (MWD) systems to the surface due to signal attenuation, noise, and distortion caused by down-hole and up-hole noise sources, as well as friction reducing devices, which reduce the signal-to-noise ratio and telemetry reliability.

Innovation Solution

The method involves generating a MWD signal and modulating it onto a pressure pulse carrier signal using a mud pulser, with a downhole friction reducing device generating a carrier signal that reduces propagation attenuation and noise, allowing for demodulation of the signal at the surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a MWD signal is transmitted through drilling fluids to the surface, then data transmission is achieved, but signal attenuation and noise reduce the signal-to-noise ratio

Engineering Contradiction:
Improvetelemetry reliabilityVSAvoidsignal attenuation and noise
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses a friction reducing device as an intermediary component that generates carrier signals to modulate the MWD data. This mediator converts the weak MWD signal into a stronger modulated signal that can traverse the noisy drilling fluid environment more effectively, thereby improving telemetry reliability while overcoming signal attenuation and noise.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The friction reducing device generates mechanical vibrations that create carrier signals in the drilling fluids. These vibrations modulate the MWD data and propagate as acoustic signals through the fluid column to the surface, enabling reliable data transmission despite attenuation and noise interference.

Inventive Principle:
Principle #18Mechanical vibration

2Productivity

If friction reducing devices are used to reduce drag, then drilling efficiency is improved, but they generate noise that degrades signal quality

Engineering Contradiction:
Improvedrilling efficiencyVSAvoidnoise from friction reducing device
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful noise generated by the friction reducing device into a beneficial carrier signal. The device's mechanical vibrations, which originally caused noise interference, are harnessed to modulate and transmit MWD data to the surface, transforming a detrimental effect into a useful communication mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of information

If signal modulation is used to improve data transmission, then information fidelity is enhanced, but system complexity increases

Engineering Contradiction:
Improveinformation fidelityVSAvoidmodulation system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The friction reducing device performs multiple functions: it reduces drilling friction and simultaneously generates carrier signals for data modulation and transmission. This multi-functionality eliminates the need for separate dedicated transmission equipment, thereby enhancing information fidelity while avoiding additional system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the reliability of telemetry by reducing signal attenuation and noise, improving the signal-to-noise ratio and enabling effective data transmission from the MWD system to the surface.

Implementation Method 1

The mud pulser might, for example be configured to generate patterns of pressure fluctuations in the mud stream that correspond to the sensed data

Methodology Applied
Scientific EffectPressure pulse modulation: Acoustics

Implementation Method 2

a downhole friction reducing device generating a carrier signal that reduces propagation attenuation

Methodology Applied
Scientific EffectFriction reduction: Friction

Data Source

PatentUS10301933B2Downhole MWD signal enhancement, tracking, and decoding
Publication Date: 2019.05.28 SCIENTIFIC DRILLING INTERNATIONAL INC
  • US10301933B2 patent drawing
  • US10301933B2 patent drawing
  • US10301933B2 patent drawing

AI summary

A method for transmitting data from a MWD system at the BHA of a drill string may include transmitting the data in a MWD signal from the MWD system. The MWD signal may be modulated at a position closer to the surface onto a mud pulse modulated signal. The mud pulse modulated signal may be generated by a downhole friction reducing device. The downhole friction reducing device may include a mud motor. The mud motor may create pressure pulses based on its speed of rotation. The downhole friction reducing device may include a modulating valve. The modulating valve may be electromechanically or mechanically operated. The modulated signal may be detected at the surface by a receiver using one or more pressure or flow sensors. The receiver may use one or more harmonics of the modulated signal to receive the data.