MXene Back Contact for CdTe Photovoltaic Devices

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Solution Overview

Problem

Current photovoltaic back-contact technologies for cadmium telluride (CdTe) devices face challenges in achieving high efficiency due to difficulties in establishing effective p-type ohmic contacts, leading to issues like downward band-bending, rapid surface recombination, and device degradation, which limit the external open circuit voltage and fill factor.

Innovation Solution

The use of MXene materials, such as Ti3C2, as back contact layers in CdTe photovoltaic devices, which provide a solution-processable, high conductivity, and low-barrier contact solution, reducing interfacial recombination and enhancing electrical conductivity, stability, and reducing manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high work-function metal contacts (Te, Mo, Au) are used for back contact, then electrical conductivity is improved, but downward band-bending and Schottky barriers are induced at the back interface

Engineering Contradiction:
Improveelectrical conductivityVSAvoiddownward band-bending and Schottky barriers
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an intermediate layer (such as Cu-doped ZnTe or other buffer layers) between the high work-function metal contact and the CdTe absorber. This intermediary layer serves as a mediator that provides good band alignment with CdTe while allowing the metal contact to maintain its high conductivity, thus eliminating the direct harmful interaction between the metal and CdTe that causes downward band-bending.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the electronic parameters of the back contact interface by using Cu-doping to adjust the dopant density and work function of the contact layer. By changing the doping concentration and composition, the patent optimizes the band alignment and reduces Schottky barrier formation while maintaining electrical conductivity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If Cu-doping is used to improve back contact, then carrier extraction is enhanced, but device degradation accelerates and self-compensation of dopants occurs at high densities

Engineering Contradiction:
Improvecarrier extractionVSAvoiddevice stability and dopant concentration
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the Cu-doping concentration to suboptimal levels (10^14-10^15 cm^-3) rather than using high doping densities. This parameter optimization prevents self-compensation effects and maintains device stability while still achieving adequate carrier extraction. The patent also controls the timing and method of Cu-introduction to minimize degradation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces Cu-doping at controlled stages during the fabrication process, such as during the ZnTe buffer layer deposition or through subsequent annealing steps. This preliminary and controlled doping approach ensures uniform distribution and prevents excessive local concentration that would lead to degradation and self-compensation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If Cu-doped ZnTe is used as back contact buffer layer, then band alignment with CdTe is optimized and copper ion immobilization is improved, but high surface recombination velocity at the interface reduces VOC

Engineering Contradiction:
Improveband alignment and copper ion immobilizationVSAvoidsurface recombination loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent optimizes the local properties of the Cu-doped ZnTe buffer layer by controlling the Cu-distribution and doping concentration specifically at the interface region. By creating a gradient or localized doping profile, the patent maintains good band alignment and copper immobilization at the contact interface while minimizing interfacial states that cause recombination in the bulk of the buffer layer.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent adjusts the ZnTe layer thickness, Cu-doping concentration, and annealing temperature to optimize the balance between band alignment and surface recombination. By carefully controlling these parameters, the patent reduces the density of interfacial states while maintaining the beneficial band alignment properties.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If conventional back contact materials (metal oxides, metal pnictides, organic polymers) are used, then various constraints are partially addressed, but none achieve all requirements simultaneously

Engineering Contradiction:
Improveconstraint satisfactionVSAvoidoverall device performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs composite structures combining multiple materials with complementary properties. For example, combining Cu-doped ZnTe buffer layer with specific metal contacts, or using hybrid organic-inorganic interfaces. This composite approach allows each layer to address specific constraints (band alignment, conductivity, stability) while the combination achieves all requirements simultaneously.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent designs the back contact structure to perform multiple functions simultaneously: the Cu-doped ZnTe layer provides both band alignment and copper ion immobilization, while the metal contact provides conductivity and mechanical stability. This multi-functional design ensures all constraints are met within a single integrated back contact system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

MXene-based back contacts demonstrate improved power conversion efficiency, reduced Schottky barrier heights, and increased fill factor, offering a promising solution for achieving higher efficiency and stability in CdTe photovoltaic devices while being cost-effective and compatible with existing manufacturing processes.

Implementation Method 1

MXene-based back contacts demonstrate improved power conversion efficiency, reduced Schottky barrier heights, and increased fill factor, offering a promising solution for achieving higher efficiency and stability in CdTe photovoltaic devices

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

an active layer, comprising a photovoltaic active material, disposed between the transparent conducting electrode layer and the back contact layer

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS20220359779A1Photovoltaic Devices and Methods of Making the Same
Publication Date: 2022.11.10 NEW YORK UNIV
  • US20220359779A1 patent drawing
  • US20220359779A1 patent drawing
  • US20220359779A1 patent drawing

AI summary

A photovoltaic device is described, the device comprising a transparent conducting electrode layer; a back contact layer comprising at least one MXene material; and an active layer, comprising a photovoltaic active material, disposed between the transparent conducting electrode layer and the back contact layer. Also described is a method of producing a photovoltaic device, the method comprising the steps of providing substrate, depositing a transparent conducting electrode over the substrate; depositing an active layer comprising a photovoltaic material over the transparent conducting electrode; and depositing an MXene layer material over the active layer. A method of generating electricity using the disclosed device is also described.