N-alkyl lactam ethers replacing chlorinated solvents

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Solution Overview

Problem

Current fluids used in performance chemicals, personal care, and pharmaceutical applications often exhibit undesirable characteristics such as toxicity, limited solvency, and suboptimal properties like restricted freezing/boiling points or solubility profiles, which hinder their effectiveness and safety.

Innovation Solution

Development of a class of ethers comprising at least two lactam rings, specifically N-alkyl lactam ethers, which can be synthesized to serve as versatile solvents, solubilizers, cleaning agents, and freezing point depressors, offering improved safety and performance profiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If chlorinated hydrocarbons are used as cleaning fluids, then grease-cutting ability is improved, but toxicological safety deteriorates

Engineering Contradiction:
Improvegrease-cutting abilityVSAvoidtoxicological safety
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing chlorinated hydrocarbons with lactam-based ethers (N-alkyl lactam ethers with specific molecular structures), thereby maintaining cleaning effectiveness while eliminating toxicological hazards associated with chlorine-containing compounds

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite molecular structures combining lactam rings with ether linkages and alkyl chains to create multifunctional molecules that simultaneously provide excellent grease-cutting properties, water solubility, and low toxicity, resolving the contradiction between cleaning power and safety

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If effective cleaning fluids are used, then cleaning performance is improved, but water solubility deteriorates

Engineering Contradiction:
Improvecleaning performanceVSAvoidwater solubility
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by incorporating hydrophilic ether oxygen atoms and lactam carbonyl groups at specific positions within the molecular structure, creating localized polar regions that enable water solubility while the alkyl chains maintain hydrophobic grease-interaction capabilities

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By adjusting the alkyl chain length and ether linkage positions in the lactam ether structure, the patent optimizes the balance between hydrophobic cleaning action and hydrophilic water solubility, achieving both effective cleaning performance and complete water miscibility

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If fluids are designed to meet toxicological and environmental considerations, then safety is improved, but solvency and freezing/boiling point ranges deteriorate

Engineering Contradiction:
Improvesafety profileVSAvoidsolvency range and thermal stability
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The lactam ether molecules are designed as multifunctional compounds that simultaneously provide safety (low toxicity), broad solvency (ability to dissolve multiple types of substances), and thermal stability (appropriate freezing and boiling points), eliminating the need to compromise one property for another

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The composite molecular structure combining rigid lactam rings with flexible alkyl chains and ether linkages creates molecules that exhibit both thermal stability from the ring structures and broad solvency from the flexible chains, while maintaining safety through the absence of toxic functional groups

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9993559B2N-alkyl lactam ethers, and compositions and uses thereof
Publication Date: 2018.06.12 ISP INVESTMENTS LLC

AI summary

Described is a class of symmetrical and asymmetrical N-alkyl lactam ethers. One preferred ether is bis-N-ethyl pyrrolidone ether. Preferred compositions and uses of the ethers are in performance chemicals, personal care, and pharmaceutical fields, where they function a variety of roles, including as a solvent, solubilizer, freezing point depressor, diluent, extracting agent, cleaning agent, degreaser, absorbent and/or dispersion agent.