N-Channel Synchronous Rectifier Driver for Step-Up DC/DC Converter

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Solution Overview

Problem

Conventional step-up DC/DC converters experience increased power loss due to the use of a P-channel synchronous-rectification transistor and inefficiencies in driver voltage supply, particularly when the input-output voltage difference is small, preventing the transistor from turning on.

Innovation Solution

A step-up DC/DC converter using N-channel field-effect transistors for both the output and synchronous-rectification transistors, with a control circuit and drivers configured to pulsate gate voltages between ground and input/output voltages, and a bootstrap voltage to ensure the synchronous-rectification transistor remains on even with small input-output voltage differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a P-channel synchronous-rectification transistor is used with gate voltage pulsating between ground and output voltage, then the transistor can be turned on, but power loss increases due to the second driver receiving output voltage as positive supply

Engineering Contradiction:
Improvepower lossVSAvoidtransistor switching capability
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent changes the voltage parameters of the synchronous-rectification transistor from P-channel to N-channel type, and modifies the gate voltage pulsation range from (ground to output voltage) to (ground to input voltage). This parameter change allows the transistor to maintain switching capability while reducing power loss in the driver circuit.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Instead of using a P-channel transistor with gate voltage pulsating between ground and output voltage, the patent inverts the approach by using an N-channel transistor with gate voltage pulsating between ground and input voltage. This inversion resolves the power loss issue while maintaining proper transistor operation.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If the potential difference between input voltage and output voltage is smaller than the ON threshold voltage of the synchronous-rectification transistor, then the transistor cannot turn on, but synchronous rectification is required

Engineering Contradiction:
Improvesynchronous rectification operationVSAvoidoperation with small voltage difference
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the transistor type from P-channel to N-channel, which fundamentally alters the voltage threshold characteristics. N-channel transistors have lower threshold voltages and better performance in low differential voltage conditions, enabling reliable operation even when input-output voltage difference is small.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If an N-channel synchronous-rectification transistor is used with gate voltage pulsating between ground and input voltage, then power loss is reduced, but the transistor may not turn on with small input-output voltage difference

Engineering Contradiction:
Improvepower lossVSAvoidtransistor turning on capability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent uses N-channel transistors with modified gate voltage control, pulsating between ground and input voltage rather than ground and output voltage. This parameter change optimizes the balance between power loss reduction and reliable transistor activation across different operating conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7528589B2Step-up DC/DC converter and electronic appliance therewith
Publication Date: 2009.05.05 ROHM CO LTD
  • US7528589B2 patent drawing
  • US7528589B2 patent drawing
  • US7528589B2 patent drawing

AI summary

A step-up DC/DC converter uses N-channel field-effect transistors as both an output transistor and a synchronous-rectification transistor and includes a first driver making the gate voltage of the output transistor pulsate between a ground voltage and an input voltage and a second driver making the gate voltage of the synchronous-rectification transistor pulsate between a switching voltage and a bootstrap voltage equal to the switching voltage plus at least the ON threshold voltage of the synchronous-rectification transistor. With this configuration, the converter operates with improved power efficiency and performs synchronous rectification unhindered even with a small input-output voltage difference.