N-Channel Power Transistor Reverse Current Cut-off

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Solution Overview

Problem

Existing semiconductor devices for electronic control units in vehicles face challenges in efficiently cutting off reverse current flow from loads to power supplies, particularly when using n-channel transistors, which can lead to increased size and loss due to parasitic diodes and forward voltage drops, while p-channel transistors offer higher on-resistance and reduced miniaturization potential.

Innovation Solution

A semiconductor device configuration incorporating an n-channel first power transistor and a second power transistor in series, along with a booster circuit and a gate discharge circuit, which charges and discharges the gate of the first power transistor to control energization and cut off reverse current flow effectively, utilizing a backflow prevention diode and a pMOS transistor to manage power supply potentials and prevent backflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If n-channel transistors are used to reduce size and loss, then device size and power loss are reduced, but reverse current cut-off capability deteriorates due to parasitic diodes

Engineering Contradiction:
Improvepower lossVSAvoidreverse current cut-off capability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The relay device is segmented into two series-connected n-channel transistors (first and second transistors) instead of using a single transistor or p-channel transistor. This segmentation allows independent control of each transistor's gate, enabling the first transistor to block reverse current while the second transistor controls normal operation, thus resolving the contradiction between using n-channel transistors and achieving reverse current cut-off capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A discharge circuit is introduced as an intermediary component connected to the gate of the first transistor. This discharge circuit actively removes gate charge when reverse connection is detected, ensuring the first transistor remains in cutoff state during reverse current conditions. The intermediary discharge circuit enables reliable reverse current blocking without requiring p-channel transistors or diodes

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If p-channel transistors are used to achieve reverse current cut-off, then reverse current blocking capability is improved, but on-resistance increases and miniaturization potential is reduced

Engineering Contradiction:
Improvereverse current cut-off capabilityVSAvoidon-resistance
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The invention changes the operational parameters of n-channel transistors through active gate charge management. By dynamically controlling the gate charge of the first transistor via the discharge circuit, the transistor's electrical characteristics are changed from conducting state to cutoff state during reverse connection, achieving reverse current blocking with lower on-resistance compared to p-channel transistors

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient cut-off of reverse current flow while maintaining low loss and miniaturization, allowing for compact and efficient relay devices that reduce weight, cost, and power consumption in vehicles.

Implementation Method 1

The first gate discharge circuit discharges the gate charge of the first power transistor to the source when the potential of the negative power supply terminal is higher than the potential of the positive power supply terminal

Methodology Applied
Scientific EffectElectrical charge discharge: Electrostatic Discharge

Implementation Method 2

The first booster circuit charges the gate of the first power transistor

Methodology Applied
Scientific EffectElectrical charge: Capacitance

Data Source

PatentUS10840898B2Semiconductor device and electronic control device
Publication Date: 2020.11.17 RENESAS ELECTRONICS CORP
  • US10840898B2 patent drawing
  • US10840898B2 patent drawing
  • US10840898B2 patent drawing

AI summary

A semiconductor device and electronic control device capable of shutting off the reverse current flow from a load to a power supply is provided.The power transistor QN1 is provided between the positive power supply terminal Pi2(+) and the load-driving terminal Po2(+), and has a source and a back-gate coupled to the positive power supply terminal Pi2(+). The power transistor QN2 is provided in series with the power transistor QN1, and its sources and backgates are coupled to the load-driving terminal Po2(+). The booster CP1a charges the gates of the power transistors QN1. The gate discharge circuit DCG1a discharges the gate charge of the power transistor QN1 to the source when the potential of the negative power supply terminal Pi2(−) is higher than the potential of the positive power supply terminal Pi2(+).