N-Pulse Harmonic Filter Topology for Wide Frequency Adaptation

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Solution Overview

Problem

Existing passive filters are not stable for frequencies outside their narrow frequency band, leading to inefficient harmonic filtering and potential network instability, especially when motor drives operate at varying frequencies.

Innovation Solution

A harmonic filter comprising a n-pulse transformer and n/6 or n/6-1 bridge rectifiers, which provides efficient harmonic filtering with low total harmonic distortion over a large frequency range, while being lightweight and compact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If passive filters are used for harmonic filtering, then filtering efficiency at a defined frequency is improved, but frequency adaptability deteriorates

Engineering Contradiction:
Improvefiltering efficiencyVSAvoidfrequency adaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the filter's resonant frequency adjustable through variable capacitors. The capacitance values can be changed to adapt the filter's resonant frequency to match different harmonic frequencies generated by motor drives operating at varying speeds, thereby maintaining filtering efficiency across a wide frequency range rather than being fixed at a single frequency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameters of the filter circuit by using variable capacitors with different capacitance values. By adjusting the capacitance parameter, the resonant frequency of the filter is changed to match different harmonic frequencies, enabling the filter to effectively filter harmonics across a broad frequency spectrum while maintaining high filtering efficiency at each targeted frequency.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiphase filters are used to filter harmonics over a large frequency range, then frequency adaptability is improved, but device complexity and weight increase

Engineering Contradiction:
Improvefrequency range coverageVSAvoidfilter structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent achieves multi-functionality by designing a single-phase filter circuit that can target multiple different harmonic frequencies through adjustable capacitors. Instead of requiring separate filter circuits for each frequency, one universal filter design can adapt to filter various harmonics (5th, 7th, 11th, 13th, etc.) by simply changing the capacitance values, thereby reducing overall system complexity while covering a large frequency range.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the frequency filtering task into multiple discrete frequency targets, each handled by a standardized filter circuit configuration. By using identical filter topologies with different capacitor values for different harmonic frequencies, the design avoids the complexity of designing entirely different filter systems for each frequency, simplifying the overall structure while maintaining broad frequency coverage.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If passive filters are designed for narrow frequency bands, then filtering precision at target frequency is improved, but network stability across varying frequencies deteriorates

Engineering Contradiction:
Improveharmonic filtering precisionVSAvoidnetwork stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies dynamics by implementing adjustable capacitance in the filter circuit, allowing the resonant frequency to be dynamically matched to the actual harmonic frequencies generated by the motor drive. This ensures that the filter maintains high filtering precision at the current operating frequency while adapting to frequency changes, thereby preventing network instability that would occur with fixed-frequency filters when motor speed varies.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed harmonic filter effectively reduces harmonic distortion across a wide frequency range, ensuring network stability and compatibility with variable frequency motor operations, without the bulk and expense of multiphase filters.

Implementation Method 1

a n-pulse transformer of a three-phase current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

n/6 or n/6-1 bridge rectifiers at the output of the n-pulse transformer

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS12316294B2Harmonic filter with multi-frequency filtering capabilities
Publication Date: 2025.05.27 SCHNEIDER TOSHIBA INVERTER EUROPE SAS
  • US12316294B2 patent drawing
  • US12316294B2 patent drawing
  • US12316294B2 patent drawing

AI summary

A harmonic filter including: a n-pulse transformer of a three-phase current, n being a multiple of 6; and n/6, or n/6-1, bridge rectifiers at the output of the n-pulse transformer.