N-Side DFB Laser Layout for Predictable Single-Mode Wavelengths

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Solution Overview

Problem

Distributed feedback (DFB) lasers with N-side designs face challenges in achieving single-mode operation and precise wavelength control due to random phase conditions, which are difficult to predict and result in variable performance and reduced single-mode yield, making them unsuitable for applications like wavelength division multiplexing.

Innovation Solution

A single-mode DFB laser design featuring a laser section with a first Bragg grating in an N-doped layer and a mirror section with a second Bragg grating in a coplanar N-doped layer, allowing for precise control of the phase shift and emission spectrum, ensuring high single-mode yield and accurate wavelength control, compatible with N-side designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a Bragg grating is arranged in an N-doped layer with N-side design, then the laser structure is simplified and compatible with standard fabrication, but the phase shift becomes unpredictable leading to random phase condition

Engineering Contradiction:
Improvefabrication compatibilityVSAvoidwavelength control precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

A phase shift layer is introduced as an intermediary element between the Bragg grating and the active layer. This phase shift layer has a thickness of λ/4 (quarter wavelength) and is positioned at a specific distance from the Bragg grating, serving as a mediator to control the phase of reflected light and eliminate the random phase condition while maintaining N-side design fabrication compatibility

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If HR/AR coatings are added to favor single-mode operation, then output power is doubled, but the random phase condition persists due to unpredictable rear facet position

Engineering Contradiction:
Improveoutput powerVSAvoidwavelength control precision
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The phase shift layer acts as a mediator that compensates for the unpredictable phase shift caused by variable rear facet position. By introducing this controlled λ/4 thickness layer at a specific distance from the Bragg grating, the system maintains both high output power from HR/AR coatings and precise wavelength control through predictable phase management

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If λ/4 phase shift region is introduced in the middle of Bragg grating, then single-mode yield reaches 100% and wavelength is accurately controlled, but light is emitted from both facets causing 50% power reduction

Engineering Contradiction:
Improvewavelength control precisionVSAvoidoutput power
Core Design Contradiction:
Manufacturing precisionVSPower

Solution Approach 1:

The laser structure is segmented into distinct functional regions: a laser section with the Bragg grating and N-doped layer, and a separate mirror section with HR/AR coatings. The phase shift layer is positioned in the laser section at a controlled distance from the grating, allowing independent optimization of wavelength control in the laser section and power output through HR/AR coatings in the mirror section

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The phase shift layer serves as an intermediary that enables precise wavelength control without requiring the λ/4 phase shift region to be embedded in the middle of the Bragg grating. This allows the grating to maintain its full reflective function while the phase shift layer, positioned at a specific distance, controls the phase of reflected light, enabling both high wavelength precision and high output power

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If the rear facet position is not precisely controlled, then fabrication is simplified, but the phase shift acquired by light becomes unpredictable

Engineering Contradiction:
Improvefabrication simplicityVSAvoidperformance consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The phase shift layer acts as a mediator that compensates for variations in rear facet position. By positioning this layer at a controlled distance from the Bragg grating with λ/4 thickness, it provides a reference plane for phase control that is independent of the rear facet position, allowing fabrication simplicity while ensuring performance consistency through predictable phase management

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The phase shift layer automatically compensates for phase variations caused by rear facet position differences. The system self-adjusts the phase reference through the fixed λ/4 thickness layer, eliminating the need for precise rear facet positioning while maintaining consistent performance across different devices

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves predictable performance with high single-mode yield and precise wavelength control, reducing light propagation loss and maintaining high output power, making it suitable for applications like telecommunication systems.

Implementation Method 1

a Bragg grating configured to select a central wavelength of the emitted light

Methodology Applied
Scientific EffectBragg diffraction: Bragg Diffraction

Implementation Method 2

the presence of the Bragg grating in the laser section generally favors emission of light at two different wavelengths

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 3

an anti-reflection (AR) coating at the front facet

Methodology Applied
Scientific EffectAnti-reflection coating: Anti-Reflective Coating

Implementation Method 4

a mirror section consisting of a highly reflective (HR) coating at the rear facet

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP4340141A1Distributed feedback lasers and methods for fabricating such lasers
Publication Date: 2024.03.20 ALMAE TECH
  • EP4340141A1 patent drawingFigure 1A~1B
  • EP4340141A1 patent drawingFigure 2A
  • EP4340141A1 patent drawingFigure 2B

AI summary

The present disclosure relates to a single-mode distributed feedback laser for emitting light with an emission spectrum centered on a predetermined central wavelength, comprising: an N-doped planar substrate (101); a laser section (110) comprising a front facet (111), an active layer (104) substantially parallel to the N-doped planar substrate, a first grating layer (102) arranged between the active layer (104) and the N-doped planar substrate, and a first Bragg grating (115) arranged in said first grating layer; a mirror section (120) optically coupled to said laser section and comprising said active layer, a second grating layer (132) coplanar with the first grating layer, and a second Bragg grating (125) arranged in the second grating layer and configured to reflect light towards said front facet. The first Bragg grating and the second Bragg grating are uniform Bragg gratings having the same pitch and the second Bragg grating has a reflectivity spectrum comprising said central wavelength of the emission spectrum.