N-type CNT Transistor Fabrication via MgO Acidization

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Solution Overview

Problem

Current methods for producing N-type thin film transistors using carbon nanotubes face challenges such as instability and dopant diffusion, leading to performance degradation and reduced integrated circuit performance.

Innovation Solution

A method involving the deposition of a magnesia (MgO) layer, followed by acidization to form a first dielectric layer, and subsequent application of a semiconductor carbon nanotube layer, source and drain electrodes, a second dielectric layer, and a gate electrode, which isolates the carbon nanotubes from air and introduces N-type properties through controlled doping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chemical doping methods are used to create N-type carbon nanotube transistors, then N-type characteristics can be achieved, but long-term stability is compromised and dopant diffusion pollution occurs

Engineering Contradiction:
Improvedevice stabilityVSAvoiddopant diffusion pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the harmful dopant elements from the system by using plasma treatment to eliminate P-type doping characteristics from carbon nanotubes, thereby achieving N-type characteristics without introducing dopant diffusion pollution

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces plasma as an intermediary medium to transfer nitrogen-containing groups to carbon nanotubes, enabling N-type doping without direct contact with dopant materials that would cause diffusion pollution

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If low-work function metal deposition is used as electrode to achieve N-type characteristics, then N-type properties can be obtained, but the N-type unipolar characteristic becomes不明显 (not obvious)

Engineering Contradiction:
ImproveN-type characteristicsVSAvoidunipolar characteristic clarity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the chemical composition parameters of carbon nanotubes by introducing nitrogen-containing functional groups through plasma treatment, fundamentally altering their electronic properties to achieve clear N-type unipolar characteristics

Inventive Principle:
Principle #35Parameter changes

3Reliability

If carbon nanotubes are used as intrinsic semiconductor, then excellent electrical and mechanical properties are achieved, but under normal air conditions they behave as P-type semiconductor

Engineering Contradiction:
Improveelectrical propertiesVSAvoidair-induced P-type behavior
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent creates an inert nitrogen-rich environment on the carbon nanotube surface through plasma treatment with nitrogen-containing gases, protecting the intrinsic semiconductor properties from degradation by ambient air and preventing unwanted P-type behavior

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the stability and N-type characteristics of the thin film transistor, reducing performance losses and enabling the transition from P-type to N-type carbon nanotube devices, facilitating improved integration and performance in integrated circuits.

Implementation Method 1

depositing a magnesia (MgO) layer on a surface of the insulating substrate

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 2

forming a first dielectric layer by acidizing the MgO layer

Methodology Applied
Scientific EffectAcidization:

Implementation Method 3

locating a semiconductor carbon nanotube layer to cover the dielectric layer

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 4

applying a source electrode and a drain electrode to be electrically connected to the semiconductor carbon nanotube layer

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 5

forming a second dielectric layer on the semiconductor carbon nanotube layer

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 6

applying a gate electrode on the second dielectric layer

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Data Source

PatentUS9843006B2Method of making N-type thin film transistor
Publication Date: 2017.12.12 HON HAI PRECISION INDUSTRY CO LTD
  • US9843006B2 patent drawing
  • US9843006B2 patent drawing
  • US9843006B2 patent drawing

AI summary

A method of making N-type semiconductor layer includes following steps. An insulating substrate is provided. An MgO layer is deposited on the insulating substrate. A first dielectric layer is formed by acidizing the MgO layer. A semiconductor carbon nanotube layer is formed to cover the MgO layer. A source electrode and drain electrode are formed to be electrically connected to the semiconductor carbon nanotube layer. A second dielectric layer is applied on the semiconductor carbon nanotube layer. A gate electrode is formed on the second dielectric layer.