N-type Polymer Cathode for Oxygen Reduction

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Solution Overview

Problem

The slow kinetics of the oxygen reduction reaction in fuel cells and batteries using oxygen as a reactant leads to low energy conversion efficiency, and existing solutions often require costly noble metals like platinum to enhance performance.

Innovation Solution

An oxygen associated energy conversion device utilizing a cathode made of n-type conducting polymer, specifically poly(benzimidazobenzophenanthroline) (PBBL), which maintains conductivity in the potential range for oxygen reduction reactions without the need for additional catalysts, thereby enhancing energy conversion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If p-type conductive polymers are used as cathode material, then the device can be manufactured at low cost and low temperature, but the conductivity is insufficient in the potential region for oxygen reduction reaction

Engineering Contradiction:
Improvemanufacturing cost and temperatureVSAvoidconductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent inverts the conventional approach by using n-type conductive polymers instead of p-type polymers for the cathode. This inversion allows the polymer to maintain high conductivity in the negative potential region required for oxygen reduction reactions, while still enabling low-cost and low-temperature manufacturing through solution processing.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the doping type parameter from p-type to n-type, which fundamentally alters the conductivity characteristics of the polymer in the operating potential window. This parameter change enables the cathode to maintain sufficient conductivity during oxygen reduction without requiring expensive noble metal additives.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If noble metals like platinum are used to boost energy conversion efficiency, then the oxygen reduction reaction performance improves, but the device cost increases significantly

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidcost
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent replaces expensive noble metals with inexpensive n-type conductive polymers that can be synthesized and deposited from solution. These organic materials provide the necessary electrocatalytic activity for oxygen reduction without the high cost associated with platinum and other noble metals.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the material composition parameter from inorganic noble metals to organic n-type polymers, maintaining the electrocatalytic function while dramatically reducing the cost of the cathode material. This substitution preserves energy conversion efficiency without requiring expensive substances.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the cathode material has high conductivity, then the inner resistance decreases and energy conversion improves, but the material must be conductive at reduction potential which limits material choices

Engineering Contradiction:
ImproveconductivityVSAvoidmaterial selection flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent inverts the conventional material selection approach by choosing n-type polymers with appropriate LUMO levels instead of trying to find p-type polymers that conduct at negative potentials. This inversion expands material versatility while ensuring high conductivity in the required potential window for oxygen reduction.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of PBBL as the cathode material improves the rate of oxygen reduction reactions, reduces inner resistance, and eliminates the need for noble metals, resulting in higher energy conversion efficiency and cost-effectiveness.

Implementation Method 1

oxygen reduction reaction (ORR) is a key reaction occurring at one of the electrodes of the device, i.e. at the cathode. The material of the cathode will react with O2, which upon that reaction will undergo reduction.

Methodology Applied
Scientific EffectOxygen reduction reaction: Redox Reactions

Implementation Method 2

The n-type conducting polymer is conductive in negative bias where O2 is reduced

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP3422450B1Oxygen associated energy conversion device
Publication Date: 2020.08.05 RISE ACREO AB
  • EP3422450B1 patent drawingFigure 1
  • EP3422450B1 patent drawingFigure 2
  • EP3422450B1 patent drawingFigure 3a~3c

AI summary

The present invention relates to an oxygen associated energy conversion device comprising a cathode, an anode and an electrolyte arranged between said cathode and said anode. The cathode is an air-electrode adapted for an oxygen reduction reaction and wherein said cathode comprises a n-type conducting polymer.