Wind Turbine Nacelle Calibration for Terrain-Aware Wake Steering

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Solution Overview

Problem

Existing methods for calibrating wind turbines in wind farms often require stopping the turbines and do not account for complex terrain, leading to inefficient wake steering control operations due to inaccurate nacelle position data.

Innovation Solution

A computer-implemented method for calibrating wind turbine nacelle positions using power ratio analysis between upstream and downstream turbines, incorporating terrain effects, involving two calibration steps: initial recalibration based on power ratio mismatches and subsequent sector-specific corrections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional calibration methods (stopping turbine and pointing to known locations or using compass) are used, then calibration can be performed, but the wind turbine must be stopped which reduces productivity and increases loss of time

Engineering Contradiction:
Improvenacelle position calibration accuracyVSAvoidwind farm energy production
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces mechanical calibration methods (physical positioning and compass alignment) with a computational approach using power ratio analysis and wake steering control simulations. The system calculates nacelle position corrections by comparing actual power ratios with simulated power ratios, eliminating the need for mechanical stopping and positioning operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The calibration method uses the wind turbine's own operational data (power output, wind speed, wake effects on neighboring turbines) to self-calibrate its nacelle position. The system leverages the natural wake interactions between turbines during normal operation to extract calibration information without requiring external calibration equipment or stopping the turbine.

Inventive Principle:
Principle #25Self-service

2Device complexity

If calibration is performed without accounting for complex terrain, then calibration process is simpler, but wake steering control operations become inefficient due to inaccurate nacelle position data

Engineering Contradiction:
Improvecalibration process complexityVSAvoidwake steering control effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent modifies the calibration approach by introducing terrain-specific parameters and correction factors. The system accounts for orographic effects by adjusting the power ratio calculations and wake steering simulations to reflect actual terrain conditions, thereby maintaining calibration accuracy in complex environments without significantly increasing operational complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The calibration method incorporates local terrain characteristics specific to each wind farm location. By considering site-specific orographic effects and adjusting the calibration parameters accordingly, the system achieves accurate nacelle position data tailored to local conditions, improving wake steering control effectiveness for each specific location.

Inventive Principle:
Principle #3Local quality

3Productivity

If wake steering control is implemented to reduce wake effects, then downstream turbine efficiency improves, but requires precise nacelle position data which is difficult to obtain accurately

Engineering Contradiction:
Improvedownstream turbine power production efficiencyVSAvoidnacelle position measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent employs a feedback mechanism where the system continuously monitors actual power ratios between upstream and downstream turbines and compares them with simulated values. The difference (error signal) is used to calculate and apply corrections to the nacelle position data, creating a closed-loop calibration system that improves measurement accuracy through iterative refinement.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power ratio analysis serves as an intermediary measurement that indirectly determines nacelle position accuracy. Instead of directly measuring nacelle position (which is difficult), the system uses the observable power ratio relationship between turbines as a proxy indicator, which reflects wake interactions and provides a practical means to infer and correct position data.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4308814B1Method for calibrating wind turbines in a wind farm
Publication Date: 2025.12.10 GAMESA INNOVATION & TECH SL
  • EP4308814B1 patent drawingFigure 1
  • EP4308814B1 patent drawingFigure 2
  • EP4308814B1 patent drawingFigure 3

AI summary

The invention relates to a computer-implemented method (100) for calibrating a nacelle position of at least one wind turbine (1, 2, 3, 4, 5) in a wind farm (10) having a plurality of spatially distributed wind turbines (1, 2, 3, 4, 5), in which a first calibration step of recalibrating a precalibrated nacelle position of at least one wind turbine (1, 2, 3, 4, 5) is followed by a second calibration step, in which a wind direction sector specific further recalibrating of the nacelle position of the at least one wind turbine (1, 2, 3, 4, 5) to be calibrated is performed by applying a wind direction sector specific correction value for an identified wind direction sector to the previously obtained calibrated nacelle position.