Aircraft Nacelle Cowl Deflection Limiter for Burst Duct Pressure Relief

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Solution Overview

Problem

Existing aircraft propulsion systems face structural damage risks due to uncontrolled pressure relief in the event of a highly-pressurized duct burst, which current systems fail to adequately mitigate.

Innovation Solution

The implementation of a deflection limiter system within the aircraft propulsion system, which includes a core cowl that can flex and move radially to accommodate increased fluid flow during a burst duct condition, while being limited by deflection limiters to prevent over-flexing and structural damage, ensuring controlled pressure relief and maintaining system integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the core cowl is allowed to flex and move radially to accommodate increased fluid flow during a burst duct condition, then pressure relief is improved, but structural damage may occur due to over-flexing

Engineering Contradiction:
Improvepressure reliefVSAvoidstructural integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The core cowl is designed with dynamic flexibility to move radially in response to pressure changes during a burst duct condition, allowing the structure to adapt and relieve pressure while maintaining integrity through controlled movement

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The deflection limiter acts as an intermediary component between the core cowl and the fixed structure, mediating the radial movement to prevent over-flexing while still allowing necessary pressure relief through controlled deflection

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the core cowl is constrained to prevent over-flexing, then structural damage is prevented, but pressure relief capability is reduced

Engineering Contradiction:
Improvestructural integrityVSAvoidpressure relief
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The deflection limiter serves as a mediator that allows controlled radial movement of the core cowl for pressure relief while simultaneously preventing excessive deflection that would cause structural damage

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The deflection limiter changes the movement parameter of the core cowl from unrestricted radial movement to controlled deflection within specific limits, enabling pressure relief while maintaining structural integrity

Inventive Principle:
Principle #35Parameter changes

3Strength

If a deflection limiter is introduced to control core cowl movement, then structural damage is prevented, but device complexity increases

Engineering Contradiction:
Improvestructural integrityVSAvoidsystem complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The deflection limiter is segmented into discrete components including the limiter body, pivot pin, and engagement features that can be manufactured and assembled separately, reducing overall system complexity while providing the necessary protection

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The deflection limiter is designed to automatically engage and disengage based on the operational conditions, providing self-regulating protection without requiring external control systems or complex actuation mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The deflection limiter system effectively manages pressure changes during a burst duct event, preventing structural damage by allowing controlled radial movement of the core cowl, thus maintaining system integrity and preventing excessive pressure relief.

Implementation Method 1

in the event of a highly-pressurized duct burst... to thereby permit the pressure relief door to assume an open condition in accordance with an occurrence of a burst duct event to relieve excess pressures

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

a deflection limiter that is configured to enable a predetermined amount of radial movement of the core cowl... configured to limit radial movement of the core cowl

Methodology Applied
Scientific EffectMechanical constraint: Mechanical Force

Data Source

PatentEP3798132B1Nacelle cowl deflection limiter
Publication Date: 2023.06.14 ROHR INC
  • EP3798132B1 patent drawingFigure 1
  • EP3798132B1 patent drawingFigure 2
  • EP3798132B1 patent drawingFigure 3A~3B

AI summary

An assembly is provided for an aircraft propulsion system (20). This assembly includes a nacelle inner structure (42) and a deflection limiter (78). The nacelle inner structure (42) includes an internal compartment (68) and a cowl (72). The internal compartment (68) is configured to house a core (49) of a gas turbine engine (22). The cowl (72) is configured to form an outer radial periphery of the internal compartment (68). The cowl (72) is also configured to form an outer radial periphery of a compartment exhaust (70) to the internal compartment (68) at an aft end (76) of the cowl (72). The deflection limiter (78) is attached to the cowl (72). The deflection limiter (78) is configured to limit radial outward movement of the cowl (72).