Nacelle Cowl Split Line Reduction via Segmented Pivot Design

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Solution Overview

Problem

The existing propulsion systems with nacelles suffer from drag issues due to external split lines, which can increase aerodynamic resistance and weight.

Innovation Solution

A cowl design for the nacelle with pivotably connected side portions that abut each other to form an external split line, reducing the number of external split lines and minimizing drag, while maintaining structural integrity and weight efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If multiple external split lines are provided in the nacelle, then structural integrity and component access are improved, but aerodynamic drag increases

Engineering Contradiction:
Improvestructural integrityVSAvoidaerodynamic drag
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The cowl is divided into multiple segments (first side portion, second side portion, third side portion) that can be independently positioned. These segments abut against each other to form minimal external split lines, reducing aerodynamic drag while maintaining structural integrity through the segmented design that allows for both strength and reduced drag exposure.

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If more external split lines are provided, then ease of maintenance and component access are improved, but weight and drag increase

Engineering Contradiction:
Improvecomponent accessVSAvoidnacelle weight
Core Design Contradiction:
Ease of repairVSWeight of moving object

Solution Approach 1:

The cowl segments are designed to be selectively movable between closed and open positions, allowing dynamic access to engine components. The first and second side portions can be opened independently for maintenance while the third side portion remains closed, providing ease of repair without requiring multiple permanent split lines that would increase weight and drag.

Inventive Principle:
Principle #15Dynamics

3Strength

If the cowl is made as a single unit, then structural strength is improved, but manufacturing complexity and adaptability decrease

Engineering Contradiction:
Improvecowl strengthVSAvoidmanufacturing complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The cowl is segmented into multiple side portions that can be manufactured separately and then assembled together. This segmentation reduces manufacturing complexity by allowing each segment to be produced independently using standard fabrication processes, while the overall structure maintains strength through the interconnected design of the segments that abut against each other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The segmented cowl design provides multi-functionality: the segments can be opened independently for maintenance access, they can be configured to reduce drag by minimizing external split lines, and they maintain structural strength when closed. This universal design addresses multiple requirements simultaneously without requiring a completely different structure for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9873504B2Propulsion system nacelle with reduced number of external split lines
Publication Date: 2018.01.23 ROHR INC
  • US9873504B2 patent drawing
  • US9873504B2 patent drawing
  • US9873504B2 patent drawing

AI summary

A cowl for use in a nacelle is provided. The nacelle at least partially surrounds an engine that extends circumferentially about an axially-extending engine centerline. The cowl includes a first side portion and a second side portion. The first and second side portions each are pivotably connected to the nacelle proximate a top of the nacelle. The first and second side portions are configured so that they abut one another to form an external split line proximate the top of the nacelle.