NaCl-rGO Cathode Composite for Sodium-Ion Conductivity and Capacity

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Solution Overview

Problem

Sodium-ion batteries face challenges due to the difficulty in transporting sodium ions between electrodes due to their larger size and weight, leading to low electrical conductivity and inefficient electron supply, which affects the charge-discharge capacity and stability of the battery.

Innovation Solution

A composite of NaCl nanoparticles uniformly dispersed on reduced graphene oxide (rGO) is used as a positive electrode active material, enhancing electrical conductivity and charge-discharge capacity through a simple chemical self-assembly process, involving heat-treatment, freeze-drying, and post-heat-treatment steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If NaCl is used as positive electrode active material, then material availability and manufacturing cost are improved, but electrical conductivity and electron supply efficiency deteriorate

Engineering Contradiction:
Improvemanufacturing costVSAvoidelectrical conductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent creates a composite material consisting of NaCl nanoparticles dispersed on reduced graphene oxide (rGO) sheets. The rGO component provides high electrical conductivity while the NaCl nanoparticles maintain the cost advantage of using abundant sodium-based materials. This composite structure resolves the contradiction by combining a low-cost material (NaCl) with a high-conductivity material (rGO) to achieve both economic viability and electrical performance.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If sodium ions are transported between electrodes, then battery capacity is improved, but transport efficiency deteriorates due to larger ion size and weight

Engineering Contradiction:
Improvebattery capacityVSAvoidion transport speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent divides the positive electrode active material into nanoparticle-sized NaCl units (1-100 nm) dispersed on the rGO surface. This segmentation reduces the diffusion distance for sodium ions, allowing them to reach multiple reaction sites more quickly. The nanoparticle morphology increases the surface area-to-volume ratio, enabling faster ion transport kinetics while maintaining high capacity through the cumulative effect of numerous small particles.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If simple preparation process is used, then manufacturing complexity is reduced, but material performance may deteriorate

Engineering Contradiction:
Improvepreparation process complexityVSAvoidelectrochemical performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent employs a self-assembly approach where NaCl nanoparticles spontaneously form and disperse on the rGO sheets during the drying process of an aqueous suspension. This self-organizing behavior eliminates the need for complex nanoparticle synthesis techniques or high-energy processing steps. The simple one-step preparation method (mixing, drying, and mild heat treatment) achieves uniform nanoparticle distribution and good electrochemical performance without requiring sophisticated equipment or multi-step procedures.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The NaCl-rGO composite achieves superior electrochemical properties with high capacity and stability, maintaining discharge capacity retention over multiple cycles, while being economically favorable due to a simple preparation process.

Implementation Method 1

wherein NaCl nanoparticles are dispersed on rGO

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 2

involving heat-treatment, freeze-drying, and post-heat-treatment steps

Methodology Applied
Scientific EffectFreeze drying: Freeze Drying

Implementation Method 3

through a simple chemical self-assembly process

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 4

involving heat-treatment, freeze-drying, and post-heat-treatment steps

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS11837715B2Composite for positive electrode active material of secondary battery, secondary battery including same, and method for preparing same
Publication Date: 2023.12.05 KOREA INST OF SCI & TECH
  • US11837715B2 patent drawing
  • US11837715B2 patent drawing
  • US11837715B2 patent drawing

AI summary

The present disclosure provides a composite wherein NaCl nanoparticles are uniformly dispersed on reduced graphene oxide (rGO), a positive electrode active material including the same, a sodium secondary battery including the same, and a method for preparing the same. The positive electrode active material according to the present disclosure has a structure wherein NaCl nanoparticles are uniformly dispersed on rGO in a one-step process through chemical self-assembly. Therefore, the positive electrode active material according to the present disclosure exhibits superior electrochemical properties with high capacity because the small NaCl particles are dispersed uniformly and is economically favorable because the preparation process is simple.