Nitrile-Based NaClO4 Electrolyte for High-Capacitance Cells

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Solution Overview

Problem

Current electrolyte formulations for high-power batteries and supercapacitors require significant excess electrolyte to achieve high volumetric capacitance, leading to inefficiencies and increased costs, as they are poorly conductive and expensive at high concentrations.

Innovation Solution

The use of highly concentrated NaClO4 electrolyte salt in combination with nitrile-based solvents, such as acetonitrile, which maintains high ionic conductivity and cost-effectiveness, even at elevated concentrations, and is compatible with advanced electrode structures, allowing for a wide voltage window and reduced excess electrolyte needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If highly concentrated electrolyte salts are used to achieve high volumetric capacitance, then energy density is improved, but ionic conductivity decreases and cost increases

Engineering Contradiction:
Improvevolumetric capacitanceVSAvoidionic conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the concentration parameter of the electrolyte salt from conventional low concentrations (1 M or less) to highly concentrated formulations (up to 5 M or higher). This parameter change enables high volumetric capacitance while maintaining acceptable ionic conductivity through optimized salt-solvent interactions in the concentrated regime

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrolyte formulations combining multiple salt components (e.g., LiPF6, LiBF4, LiClO4) with nitrile-based solvents. This composite approach allows the electrolyte to simultaneously achieve high ionic conductivity, wide voltage window, and high volumetric capacitance by leveraging the complementary properties of different salts

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If highly concentrated electrolyte salts are used to maximize energy density, then cost-efficiency worsens, but performance improves

Engineering Contradiction:
Improveenergy densityVSAvoidcost-efficiency
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent optimizes the concentration parameter to achieve high energy density while controlling costs through efficient use of electrolyte material. The highly concentrated formulation reduces the total volume of electrolyte needed, lowering material costs despite using higher salt concentrations

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If excess electrolyte is used to achieve high volumetric capacitance, then capacitance is improved, but device complexity and cost increase

Engineering Contradiction:
Improvevolumetric capacitanceVSAvoidexcess electrolyte requirements
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent changes the electrolyte concentration parameter to highly concentrated formulations, which increase the amount of active electrolyte per unit volume. This eliminates the need for excess electrolyte to achieve high volumetric capacitance, as the concentrated electrolyte itself provides sufficient ionic content within the electrode pores

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replicates the successful concentration-dependent conductivity behavior observed in conventional electrolytes but inverts the approach by using high concentration from the outset. This 'copying' of the concentration-effect relationship at extreme values allows achieving high volumetric capacitance without requiring excess electrolyte volume

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the conductivity, cost-efficiency, and compatibility of electrolytes with advanced electrode structures, minimizing excess electrolyte requirements and maximizing energy density in supercapacitors and high-power batteries.

Implementation Method 1

highly concentrated salts which have high ionic conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

electric double-layer supercapacitor electrodes achieving 170 F/cm3 volumetric capacitance

Methodology Applied
Scientific EffectElectrical double-layer capacitance: Capacitance

Data Source

PatentUS12113175B2Electrolyte for supercapacitor and high-power battery use
Publication Date: 2024.10.08 BROADBIT BATTERIES OY
  • US12113175B2 patent drawing

AI summary

The present application relates to an electrochemical cell comprisinga nitrile-based solvent based electrolyte, whereinthe electrochemical cell includes an electrolyte salt that comprises NaClO4, andthe electrolyte salt has a maximum electrolyte conductivity at a discharge state Molar concentration greater than 1.