Orthopedic Intramedullary Nail Screw Layout for Bone Fixation

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Solution Overview

Problem

Current orthopedic fixation devices, such as retrograde femoral and tibial IM nails, face challenges in screw placement and alignment, particularly in the medial-lateral direction, leading to difficulties in securing bone fragments and potential penetration of anatomical structures.

Innovation Solution

The retrograde femoral nail incorporates medial-lateral and anterior-posterior screw holes, with a medial-lateral slot for improved fixation, and the tibial IM nail features oblique and angled screw holes to avoid anatomical structures, while the SureShot targeting system ensures precise screw placement without fluoroscopy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a retrograde femoral nail is used to stabilize femur fractures, then the nail can be inserted through the distal end of the femur, but screw placement in the medial-lateral direction at the proximal end becomes difficult or impossible due to fluoroscopic machine limitations

Engineering Contradiction:
Improvescrew placement capabilityVSAvoidtargeting system requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces a medial-lateral screw hole oriented perpendicular to the anterior-posterior screw holes, enabling screw placement in a previously inaccessible direction. This dimensional addition to the screw hole configuration allows fluoroscopic machines to target and place screws in the medial-lateral direction at the proximal end, resolving the limitation of conventional retrograde femoral nails.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If screw holes are formed in the distal end portion of the retrograde femoral nail, then the nail can secure bone fragments, but the screw holes may not be properly aligned in situ to secure certain bone fragments and the nail lacks compression capability

Engineering Contradiction:
Improvebone fragment fixationVSAvoidscrew hole alignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent provides different screw hole configurations at different locations along the nail. The proximal end includes medial-lateral screw holes for specific bone fragment fixation, while the distal end includes oblique screw holes at specific angles for securing distal fragments. Each location has optimized screw hole orientation tailored to the specific bone anatomy and fixation requirements at that position.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The nail incorporates an elongated slot at the proximal end that is pre-configured to receive a compression device. This preliminary preparation enables compression of the proximal bone fragment before final fixation, ensuring proper alignment and securing of the fragment without requiring additional surgical steps.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If a tibial IM nail uses a single distal hole extending in the anterior-posterior direction, then the nail can be implanted, but it cannot provide increased fixation while avoiding anatomic structures such as nerves, vessels, and tendons

Engineering Contradiction:
Improvenail implantationVSAvoidfixation while avoiding anatomical structures
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent divides the single distal hole into multiple separate screw holes positioned at different locations and orientations. This segmentation allows each screw hole to be optimally positioned to engage bone while avoiding specific anatomical structures. The distal end includes first and second screw holes at different angles, enabling selective engagement with bone fragments without compromising nearby nerves, vessels, or tendons.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If the proximal most screws in the proximal end portion are positioned in holes perpendicular to the central longitudinal axis, then the nail can be manufactured simply, but the screws may not be parallel to the tibial plateau and may penetrate the tibial plateau

Engineering Contradiction:
Improvescrew hole arrangementVSAvoidscrew alignment with tibial plateau
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces asymmetric angular orientation for the screw holes in the proximal end portion. Instead of all screw holes being perpendicular to the central longitudinal axis, the first and second screw holes are positioned at specific angles (e.g., ±15 to ±45 degrees) relative to the longitudinal axis. This asymmetric arrangement ensures that screws can be oriented parallel to the tibial plateau while avoiding penetration, accommodating the specific anatomical requirements of the proximal tibia.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS20250295439A1Orthopedic intramedullary nails
Publication Date: 2025.09.25 SMITH & NEPHEW INC
  • US20250295439A1 patent drawing
  • US20250295439A1 patent drawing
  • US20250295439A1 patent drawing

AI summary

An intramedullary (“IM”) nail for internal fixation of a bone is disclosed. In one embodiment, the IM nail may be a retrograde femoral nail. Alternatively, in another embodiment, the IM nail may be a tibial IM nail. In one or more embodiments, the screw holes are arranged and configured to optimize placement of one or more screws, fasteners, or the like. In addition, and/or alternatively, an IM nail may be arranged and configured to facilitate removal of a broken screw.