3D NAND Memory Pillar Layout for Isolation and Density

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Solution Overview

Problem

Existing NAND-type flash memory technologies face challenges in optimizing the structure and manufacturing process to enhance data storage capacity and reliability while maintaining efficiency and cost-effectiveness.

Innovation Solution

The semiconductor memory device employs a novel configuration with stacked conductive layers, insulating members, and pillars, featuring specific pillar distances and insulating layer thicknesses to optimize data storage capacity and reliability, utilizing a manufacturing process that includes the formation of memory pillars and trenches to enhance electrical isolation and connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of stacked conductive layers and pillars is increased to enhance data storage capacity, then the storage density improves, but the manufacturing precision and electrical isolation become more difficult to maintain

Engineering Contradiction:
Improvedata storage capacityVSAvoidpillar distance uniformity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The memory device is divided into multiple independent string units, each containing memory cells formed by intersections of word lines and bit lines. This segmentation allows the storage capacity to be increased by adding more string units without proportionally increasing the complexity of each individual cell structure, thereby maintaining manufacturing precision while scaling capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar two-dimensional memory cell arrangement to three-dimensional stacked conductive layers. Multiple conductive layers are stacked vertically to form multiple bit line levels, enabling increased storage capacity in the vertical dimension while maintaining consistent pillar distances and electrical isolation characteristics in each layer.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the conductive layers are stacked closely to increase storage density, then the volume efficiency improves, but the electrical isolation between layers becomes more challenging

Engineering Contradiction:
Improvestorage densityVSAvoidelectrical isolation
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

Insulating layers are introduced as intermediary structures between adjacent conductive layers. These insulating layers provide electrical isolation while allowing the conductive layers to be stacked closely together, thereby maintaining high storage density without compromising electrical isolation reliability between neighboring bit lines and word lines.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If the pillar dimensions are reduced to increase the number of memory cells per unit area, then the storage capacity increases, but the manufacturing precision requirements become more stringent

Engineering Contradiction:
Improvenumber of memory cellsVSAvoidpillar formation control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

Pillar structures are formed preliminarily before the formation of conductive layers and insulating layers. By establishing the pillar positions and dimensions early in the manufacturing process, subsequent layers can be deposited and patterned with reference to these pre-formed pillars, reducing the cumulative precision requirements and enabling higher cell density without proportionally increasing manufacturing difficulty.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12507415B2Semiconductor memory device
Publication Date: 2025.12.23 KIOXIA CORP
  • US12507415B2 patent drawing
  • US12507415B2 patent drawing
  • US12507415B2 patent drawing

AI summary

A semiconductor memory device according to an embodiment includes first to ninth conductive layers, first and second insulating members, and first to fourth pillars. A distance between the first and second pillars in a cross section including the second conductive layer and the sixth conductive layer is smaller than a distance between the first and second pillars in a cross section including the third conductive layer and the seventh conductive layer. A distance between the third and fourth pillars in a cross section including the fourth conductive layer and the eighth conductive layer is greater than a distance between the third and fourth pillars in a cross section including the fifth conductive layer and the ninth conductive layer.