Nano Cell Block Module Homogenization via Multi-Directional Flow
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing homogenization processes fail to adequately generate the required shear force, particle collision, or cavitation necessary for uniform dispersion of solutes in solvents at a nano scale under high pressure, particularly in industries like food, pharmaceuticals, and cosmetics.
Innovation Solution
A nano cell block module comprising multiple cylindrical blocks with guiding passages and gaps that direct the solution flow in various directions, inducing shear forces and cavitation, and optionally coated with diamond material to enhance surface hardness and efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If conventional homogenization processes are used, then the solution flows through a single path, but the shear force, particle collision, and cavitation are insufficient for adequate homogenization
Solution Approach 1:
The homogenization device is divided into multiple blocks (first block, second block, third block) with separate flow passages (first passage, second passage, third passage) that process the solution in parallel. Each block contains guiding gaps that create localized high-shear zones, and the segmented structure enables multiple homogenization paths simultaneously, generating sufficient shear force, particle collision, and cavitation effects for adequate homogenization.
Solution Approach 2:
The flow passages are arranged in different spatial dimensions and orientations (horizontal and vertical directions) across multiple blocks. The guiding gaps are positioned at specific angles and locations within each block, creating three-dimensional flow patterns that enhance shear force generation and particle collision frequency, transforming a simple linear flow into a multi-dimensional homogenization process.
2Manufacturing precision
If multiple blocks with different flow directions are used, then adequate shear force and cavitation are generated, but the device structure becomes more complex
Solution Approach 1:
Multiple flow passages and guiding gaps are merged into an integrated multi-block structure where the first, second, and third passages are connected through guiding gaps that facilitate solution flow between blocks. This merging combines the homogenization functions of multiple passages while maintaining a compact integrated structure, achieving adequate particle dispersion uniformity without excessive device complexity.
Solution Approach 2:
Each block and passage in the device performs multiple functions: the flow passages transport the solution, the guiding gaps generate shear force and cavitation, and the multi-block configuration provides both homogenization and flow distribution functions. This multi-functionality allows the device to achieve adequate particle dispersion uniformity while minimizing the number of separate components needed.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Effectively homogenizes solutions by generating the necessary shear forces and cavitation, ensuring uniform dispersion of particles below 1 micrometer size, improving the quality of emulsions and disrupting cell walls of microorganisms under pressures up to 40,000 psi.
Implementation Method 1
A high pressure may be applied to a solution for homogenizing the solution, and the solution may be homogenized in a course of flowing along a homogenizing means to generate a shear force
Implementation Method 2
the solution may be homogenized in a course of flowing along a homogenizing means to generate a shear force, an impact, a cavitation phenomenon or the like
Implementation Method 3
at least a portion of surface of the first nano cell block or the second nano cell block is coated with a diamond material
Data Source
Figure 1~2
Figure 3~4
Figure 5~6
AI summary
The present invention relates to a nano cell block module for homogenizing a solution with a high pressure. A nano cell block module for homogenizing a solution flowing through an inner part with a high pressure comprises a first nano cell block 10a comprising at least two flowing passages 14a, 14b extending along a horizontal direction and guiding gaps 15a, 15b guiding the solution flowing along the at least two flowing passages 14a, 14b in a vertical direction; and a second nano cell block 10b comprising a third flowing passage 16 guiding the solution guided along the guiding gaps 15a, 15b in a horizontal direction.