Nano-Functionalized Clay Minerals for CO2 Separation

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Solution Overview

Problem

Current methods for capturing and separating CO2 from gas mixtures using clay minerals are limited in efficiency and capacity, particularly in terms of controlling adsorption and release under varying conditions.

Innovation Solution

Nano-functionalized clay minerals, such as nickel-fluorohectorite, are created by exchanging sodium ions with nickel ions in a basic aqueous solution, resulting in a hydroxide species that enhances CO2 adsorption capacity and allows for controlled reversible bonding and release of CO2, with the layer charge tuned to optimize adsorption performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If clay minerals are used for CO2 adsorption, then CO2 capture capacity is improved, but adsorption efficiency and controllability are limited

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidadsorption efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies parameter changes by modifying the layer charge of clay minerals through cation exchange (replacing Na+ with Ni2+). This changes the chemical and physical parameters of the clay, enabling reversible CO2 adsorption/desorption that is controllable by pressure changes, thereby improving both capacity and efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by functionalizing clay minerals with metal ions (Ni2+, Mg2+, Fe2+, Mn2+, Zn2+) to form nano-functionalized clays. This composite approach enhances the CO2 adsorption capacity while enabling reversible bonding controlled by pressure, resolving the contradiction between capacity and efficiency

Inventive Principle:
Principle #40Composite materials

2Reliability

If clay minerals are used for CO2 separation, then CO2 retention is improved, but separation efficiency under varying conditions is limited

Engineering Contradiction:
ImproveCO2 retentionVSAvoidseparation efficiency under varying conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent introduces dynamic controllability by enabling CO2 desorption through pressure reduction. The nano-functionalized clay minerals can reversibly bind and release CO2 based on pressure conditions, making the separation process adaptable to varying operational requirements while maintaining reliable retention under high pressure

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process significantly increases CO2 adsorption capacity and allows for efficient separation and reversible release, with a two-fold increase in capacity achieved by adjusting the layer charge, enabling effective CO2 capture and storage.

Implementation Method 1

contacting a smectite or vermiculite clay mineral with an aqueous solution of Ni ions, at a pH of 7 or more

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

CO2 molecules that are captured and retained by clay minerals

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The ability to capture and retain CO2 by clay minerals, can be used to separate CO2 from gas mixtures containing CO2

Methodology Applied
Scientific EffectSelective adsorption: Adsorption

Data Source

PatentUS20230347314A1Using nano-functionalized clay minerals for gas separation
Publication Date: 2023.11.02 NORWEGIAN UNIVERSITY OF SCIENCE AND TECHNOLOGY (NTNU)
  • US20230347314A1 patent drawing
  • US20230347314A1 patent drawing
  • US20230347314A1 patent drawing

AI summary

A smectite or vermiculite clay mineral in the form of a powder and having a plurality of layers wherein each layer comprises one octahedral type sheet sandwiched between two tetrahedral type sheets; wherein at least every other layer of said clay mineral comprises a hydroxide species comprising a cation selected from the group consisting of Ni, Mg, Fe, Mn or Zn.