Nano Liquid Crystal Capsule Smart Window Panel

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Solution Overview

Problem

Conventional light transmittance control devices for smart windows, particularly those using liquid crystals, require polarizing plates, alignment, and spacer insertion, leading to increased manufacturing costs and decreased haze characteristics, making them unsuitable for vehicle applications where high visibility is crucial.

Innovation Solution

A light transmission control panel that omits polarizing plates and liquid crystal alignment, utilizing nano liquid crystal capsules with dichroic dyes and a polymer matrix, allowing for active light transmittance adjustment without compromising visibility or increasing manufacturing complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional liquid crystal-based light transmittance control devices use polarizing plates and alignment processes, then light transmittance control function is achieved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidstructure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The invention extracts and removes the polarizing plates and alignment processes from the conventional liquid crystal device structure, retaining only the essential liquid crystal capsule layer and electrode layers. This extraction eliminates the complex alignment processes and reduces manufacturing steps while maintaining the core light transmittance control function through the liquid crystal capsules' inherent optical properties

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses liquid crystal capsules that can be directly applied without requiring durable alignment layers or complex polarizing plate assemblies. The capsule-based approach simplifies the structure to essential components only, reducing both manufacturing complexity and cost

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Illumination intensity

If conventional liquid crystal devices use polarizing plates and alignment films, then light transmittance control is achieved, but haze characteristics deteriorate

Engineering Contradiction:
Improvelight transmittanceVSAvoidhaze characteristics
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

By removing the alignment films and polarizing plates from the device structure, the invention eliminates the sources of haze that these components introduce. The liquid crystal capsules maintain their optical clarity without the need for alignment layers, preserving superior haze characteristics while achieving effective light transmittance control

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If PDLC-type transmittance control film is used, then manufacturing process is simplified, but light scattering occurs reducing driver visibility

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoiddriver visibility
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The invention changes the key parameter of liquid crystal capsule size to the nanometer scale (50-200 nm), which is significantly smaller than PDLC microcapsules. This parameter change prevents light scattering that occurs with larger PDLC capsules, maintaining high driver visibility while preserving the simplified manufacturing process benefits of the capsule-based approach

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the manufacturing process, enhances light-shielding performance, and maintains essential optical characteristics for vehicle smart windows, ensuring improved viewing angle and medium gray driving characteristics while achieving high shading rates and sufficient transmittance.

Implementation Method 1

a core material including a plurality of liquid crystals and a dichroic dye having positive dielectric anisotropy

Methodology Applied
Scientific EffectDichroism: Dichroic Filter

Implementation Method 2

The plurality of liquid crystals is arranged in various directions in a state where no voltage is applied

Methodology Applied
Scientific EffectLiquid crystal alignment: Liquid Crystals

Implementation Method 3

a dichroic dye having positive dielectric anisotropy

Methodology Applied
Scientific EffectDielectric anisotropy: Dielectric Permittivity

Data Source

PatentUS11524559B2Light transmittance control panel for smart windows and smart window for vehicle with the same
Publication Date: 2022.12.13 IMAGELAB
  • US11524559B2 patent drawing
  • US11524559B2 patent drawing
  • US11524559B2 patent drawing

AI summary

The present invention relates to a light transmission control panel for a smart window capable of actively adjusting light transmittance as necessary, and a smart window for a vehicle having the same. The present invention discloses The light transmission control panel for a smart window comprising: a first substrate on which a first electrode formed on one surface; a second substrate on which a second electrode is formed on one surface; and a liquid crystal capsule layer provided between the first substrate and the second substrate. According to the present invention of the light transmittance control panel, it has the effect of implementing improved viewing angle characteristics and medium level gray driving characteristics compared to conventional light transmittance control panel.