Planar Nano-Photonic Microlens Array for Optical Sensor Edge Sensitivity

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Solution Overview

Problem

The miniaturization of optical sensors leads to an increase in the chief ray angle (CRA) at the edge of the optical module, resulting in decreased sensitivity of pixels at the edge, dark edges in images, and increased processing complexity for image compensation.

Innovation Solution

An optical sensor incorporating a planar nano-photonic microlens array that adjusts the incident angle of light at the edge of the sensor to be closer to a vertical angle, using a nano-pattern structure with a phase profile that includes both inclined linear and convex phases to effectively condense light onto corresponding photosensitive cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the optical sensor is miniaturized, then the size of the optical sensor is reduced, but the chief ray angle at the edge increases causing pixel sensitivity to decrease

Engineering Contradiction:
Improvesize of optical sensorVSAvoidpixel sensitivity at edge
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent applies local quality by implementing different microlens structures at different locations on the sensor. Specifically, the microlens curvature radius is varied across the sensor surface, with larger curvature radii at the edge regions and smaller curvature radii at the center regions. This local differentiation allows each region to be optimized for its specific chief ray angle conditions, maintaining pixel sensitivity at the edges while preserving overall sensor miniaturization.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the chief ray angle increases at the edge, then the optical path is extended, but the light condensation efficiency decreases causing dark edges

Engineering Contradiction:
Improvelight condensation efficiencyVSAvoiddark edges in image
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent implements local quality through position-dependent microlens design where the curvature radius varies across the sensor surface. Edge-region microlenses have larger curvature radii that are better suited for handling oblique incident light with high chief ray angles, while center-region microlenses have smaller curvature radii optimized for near-normal incident light. This local optimization ensures effective light condensation across the entire sensor surface, preventing dark edges while maintaining overall illumination efficiency.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If the pixel sensitivity at the edge decreases, then the image quality deteriorates, but the processing complexity increases for compensation

Engineering Contradiction:
Improveimage qualityVSAvoidimage processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by optically compensating for edge darkening before the light reaches the photosensitive pixels. The variable-curvature microlenses pre-adjust the light paths and condense light onto the photosensitive cells before detection, ensuring that the photosensitive elements receive sufficient light intensity across the entire sensor surface. This optical pre-compensation eliminates the need for complex post-processing algorithms, thereby maintaining image quality while reducing processing complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the sensitivity of pixels at the edges of the optical sensor, reduces image darkening, and simplifies image processing by maintaining consistent light condensation across the sensor array.

Implementation Method 1

each of the plurality of planar nano-photonic microlenses having a nano-pattern structure that condenses the light onto a corresponding photosensitive cell

Methodology Applied
Scientific EffectLight refraction and focusing: Refraction

Implementation Method 2

the light transmitting through each of the planar nano-photonic microlenses has a phase profile in which a phase change curve is convex

Methodology Applied
Scientific EffectPhase modulation of light: Phase Modulation

Data Source

PatentUS20250180880A1Optical sensor including planar nano-photonic microlens array and electronic apparatus including the same
Publication Date: 2025.06.05 SAMSUNG ELECTRONICS CO LTD
  • US20250180880A1 patent drawing
  • US20250180880A1 patent drawing
  • US20250180880A1 patent drawing

AI summary

An optical sensor including a planar nano-photonic microlens array and an electronic apparatus including the same are provided. The optical sensor may include: a sensor substrate including a plurality of photosensitive cells for sensing light; a filter layer provided on the sensor substrate; and a planar nano-photonic microlens array provided on the filter layer, and including a plurality of planar nano-photonic microlenses, wherein the plurality of planar nano-photonic microlenses are two-dimensionally arranged in a first direction and a second direction that is perpendicular to the first direction, and each of the planar nano-photonic microlenses include nano-structures arranged such that the light transmitting through each of the planar nano-photonic microlenses has a phase profile in which a phase change curve is convex in the first direction and the second direction.