Nano-Satellite Stacking Guide Mechanism for Collision-Free Separation

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Solution Overview

Problem

Existing satellite stacking and separation systems face challenges in efficiently managing the separation of multiple small satellites during launch, particularly in ensuring precise orientation, velocity, and direction for optimal orbital placement without causing collisions or requiring significant launch vehicle deceleration.

Innovation Solution

A satellite design featuring a housing with pairing arrangements and a separation arrangement that includes perpendicular posts, guide members with tilted surfaces, and a thrust element, such as a spring or pyrotechnic system, to facilitate independent and autonomous separation, allowing for precise ejection and deflection of satellites into orbit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional dispensing system is used to separate multiple satellites, then each satellite can be dispensed with suitable conditions, but the separation process becomes complex and requires significant launch vehicle deceleration

Engineering Contradiction:
Improveseparation reliabilityVSAvoidseparation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The satellite structure is segmented into modular components including pairing arrangements with posts and guide members, and a separate separation arrangement with thrust elements. This modular design simplifies the overall separation system by dividing functions into distinct, manageable segments that can operate independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide members are pre-configured with tilted surfaces that automatically deflect the ejection force from the horizontal plane during separation. This preliminary geometric configuration ensures proper orbital placement without requiring complex active control or significant launch vehicle deceleration.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If satellites are stacked vertically for launch, then payload capacity is maximized, but precise orientation and velocity control during separation becomes more difficult

Engineering Contradiction:
Improvesatellite quantityVSAvoidseparation precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The guide members have localized tilted surfaces at specific angles designed to deflect the ejection force precisely. This local geometric property ensures that each satellite receives the exact orientation and velocity needed for orbital placement, maintaining high separation precision even when multiple satellites are stacked vertically.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The guide members act as intermediary elements between the thrust element and the satellite body. They mediate the separation process by receiving the horizontal ejection force and transforming it into the required orbital trajectory through their tilted surfaces, ensuring precise separation even in vertical stacking configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a thrust element is used to propel satellites during separation, then orbital placement is improved, but the risk of collisions between satellites increases

Engineering Contradiction:
Improveorbital placement accuracyVSAvoidcollision risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The guide members transform the separation force from a horizontal direction to an angled trajectory by deflecting it off tilted surfaces. This dimensional change in force direction allows satellites to be propelled into separate orbital paths, reducing collision risk while maintaining accurate orbital placement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The tilted surfaces of the guide members are pre-configured to automatically deflect the ejection force at the correct angle for orbital insertion. This preliminary geometric arrangement ensures that satellites are propelled along safe, non-intersecting trajectories from the start of separation, minimizing collision risk before satellites even begin their independent orbits.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and precise separation of satellites, reducing the risk of collisions and eliminating the need for significant launch vehicle deceleration, while allowing for customized orbital velocities and paths to optimize satellite placement.

Implementation Method 1

The thrust element may comprise a spring disposed so as to bear upon the other satellite when stacked therewith, thereby imparting the ejection force.

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The release assembly may comprise a shape-memory alloy configured, in a first state, to facilitate retention of the retention element, and, in a second state, release thereof.

Methodology Applied
Scientific EffectShape-memory alloy: Shape Memory Alloy

Implementation Method 3

the first guide member of the satellite cooperates with the second guide member of the other satellite to deflect a portion of said ejection force from the horizontal plane during separation.

Methodology Applied
Scientific EffectForce deflection: Mechanical Force

Data Source

PatentEP3781482B1Nano-satellite
Publication Date: 2023.06.07 ISRAEL AEROSPACE IND LTD
  • EP3781482B1 patent drawingFigure 1A
  • EP3781482B1 patent drawingFigure 1B
  • EP3781482B1 patent drawingFigure 2

AI summary

A satellite is provided, configured for stacking with another similarly designed satellite and to facilitate separation thereof. The satellite comprises a housing for carrying functional components, having a plurality of pairing arrangements and a separation arrangement. Each of the pairing arrangements comprises a post extending perpendicularly to a horizontal plane of the housing, and first and second guide members. First guide members of the satellite are configured to couple with second guide members of the other satellite when stacked therewith. The separation arrangement comprises a thrust element configured to impart an ejection force to facilitate the separation, and a release assembly configured to selectively facilitate allowing the ejection force to propel one of the satellites, thereby initiating the separation. The first guide member of the satellite cooperates with the second guide member of the other satellite to deflect it from the horizontal plane during separation.