Nano-Scale Liquid Crystal Diffractive Devices for AR Depth Control

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Solution Overview

Problem

Challenges exist in producing augmented reality (AR) technologies that provide a comfortable and natural-feeling integration of virtual image elements with real-world imagery, as existing systems often cause discomfort due to mismatched accommodation and vergence cues.

Innovation Solution

The use of a liquid crystal layer with sub-layers having distinct domains and domain gaps of 10-50 nm, aligned to form progressive transitions in molecular orientations, integrated with waveguides for light manipulation through total internal reflection, utilizing in-coupling and out-coupling optical elements for efficient light propagation and redirection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional AR systems are used to present virtual image elements, then virtual content can be displayed, but visual discomfort occurs due to mismatched accommodation and vergence cues

Engineering Contradiction:
Improvevisual comfortVSAvoidoptical system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The liquid crystal layer is divided into multiple sub-layers, each controlling specific aspects of light manipulation. This segmentation allows independent optimization of different optical functions (vergence control, accommodation control) to resolve the contradiction between visual comfort and system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a new dimension of control by using multi-sublayer liquid crystal structures with domain gaps, enabling simultaneous control of both vergence and accommodation cues. This dimensional expansion allows the system to address visual comfort issues without proportionally increasing complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If liquid crystal molecules are arranged in distinct domains with small domain gaps to form progressive transitions, then smooth orientation transitions and accurate depth perception are achieved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemolecular alignment precisionVSAvoiddepth perception accuracy
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

Domain gaps of 10-50 nm act as intermediary regions between liquid crystal domains, allowing progressive molecular orientation transitions. These intermediary zones enable smooth optical transitions that improve depth perception accuracy while providing a buffer that may reduce the stringency of manufacturing precision requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Different regions of the liquid crystal layer are assigned different domain structures and orientations tailored to specific optical functions. This local quality approach allows optimization of molecular alignment in critical regions for depth perception while using more relaxed structures in other areas, balancing manufacturing precision requirements with performance.

Inventive Principle:
Principle #3Local quality

3Productivity

If waveguides with in-coupling and out-coupling optical elements are used for light manipulation, then efficient light propagation is achieved, but device complexity increases

Engineering Contradiction:
Improvelight propagation efficiencyVSAvoidwaveguide structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The waveguide structure integrates in-coupling optical elements, out-coupling optical elements, and liquid crystal modulation layers into a single unified component. This merging eliminates the need for separate optical components and mounting structures, improving light propagation efficiency while actually reducing overall device complexity compared to conventional multi-component systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the realism and comfort of AR experiences by providing smooth transitions and accurate depth perception through precise light management, reducing visual discomfort and improving immersion.

Implementation Method 1

The longitudinal axes of the liquid crystal molecules in the domain gap progressively transition from the first pattern to the second pattern

Methodology Applied
Scientific EffectLiquid crystal molecular reorientation: Liquid Crystals

Implementation Method 2

integrated with waveguides for light manipulation through total internal reflection

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS12353101B2Liquid crystal diffractive devices with nano-scale pattern and methods of manufacturing the same
Publication Date: 2025.07.08 MAGIC LEAP INC
  • US12353101B2 patent drawing
  • US12353101B2 patent drawing
  • US12353101B2 patent drawing

AI summary

An optical device includes a liquid crystal layer having a first plurality of liquid crystal molecules arranged in a first pattern and a second plurality of liquid crystal molecules arranged in a second pattern. The first and the second pattern are separated from each other by a distance of about 20 nm to about 100 nm along a longitudinal or a transverse axis of the liquid crystal layer. The first and the second plurality of liquid crystal molecules are configured as first and second grating structures that can redirect light of visible or infrared wavelengths.