Nano-Si Negative Electrode Composition for Longer Li-Ion Cycle Life

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Solution Overview

Problem

Lithium ion battery negative electrodes face challenges with silicon (Si) particles expanding due to lithium insertion, leading to peeling off during charge and discharge cycles, which reduces cycle characteristics and battery life, and using nano-sized Si increases binder requirements, affecting capacity and longevity.

Innovation Solution

A negative electrode with a mixture of nano-Si particles, an organic solvent-based binder, and hydrophobized cellulose, where hydrophilic groups of cellulose are substituted with hydrophobic groups to reduce volume expansion and improve binding, is used, along with a method of forming a slurry and applying it to a current collector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Si particles are used as negative electrode active material to increase capacity, then cell battery capacity increases, but volume expansion occurs due to lithium insertion causing peeling off and reduced cycle characteristics

Engineering Contradiction:
Improvecell battery capacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The Si particles are divided into fine particles with a maximum diameter of 10 μm, and preferably an average diameter of 1 μm or less. This segmentation reduces the volume expansion stress during lithium insertion, preventing peeling off and improving cycle characteristics while maintaining high capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The negative electrode mixture layer is formed as a composite material containing Si fine particles, a water-based binder, and a cellulose derivative. This composite structure provides both high capacity from Si and improved adhesion from the binder-cellulose complex, resolving the contradiction between capacity and cycle life.

Inventive Principle:
Principle #40Composite materials

2Reliability

If nano-Si is used to reduce volume expansion influence, then cycle characteristics improve, but surface area increases requiring larger amount of binder which decreases cell battery characteristics

Engineering Contradiction:
Improvecycle characteristicsVSAvoidcell battery characteristics
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The binder content is controlled within a specific range of 1-10 wt% based on the total weight of the negative electrode mixture layer. This parameter optimization ensures sufficient binding for nano-Si particles while preventing excessive binder from reducing cell battery characteristics, achieving both improved cycle life and maintained performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The cellulose derivative with degree of substitution 0.3-2.0 provides localized adhesion enhancement at the binder-Si interface. This local quality improvement allows effective binding with minimal binder content, preventing the trade-off between binding strength and cell battery characteristics.

Inventive Principle:
Principle #3Local quality

3Strength

If water-based binder is used to bind nano-Si particles, then binding strength increases, but Si reacts with water generating hydrogen gas which decreases cell battery characteristics

Engineering Contradiction:
Improvebinding strengthVSAvoidhydrogen gas generation
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

A cellulose derivative acts as an intermediary substance between the water-based binder and Si particles. The cellulose derivative with controlled hydrophilicity (degree of substitution 0.3-2.0) provides binding functionality while reducing direct water-Si contact, thereby maintaining binding strength while minimizing hydrogen gas generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The degree of substitution of the cellulose derivative is controlled within 0.3-2.0 to optimize the balance between hydrophilicity and hydrophobicity. This parameter control allows the cellulose to maintain water-based binder compatibility for strong binding while reducing water reactivity with Si particles to prevent hydrogen gas generation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the capacity and cycle characteristics of lithium ion batteries by minimizing the negative effects of Si expansion and binder usage, resulting in improved battery life and performance.

Implementation Method 1

the hydrophobized cellulose results from substitution of a part of hydrophilic groups of cellulose by a hydrophobic group

Methodology Applied
Scientific EffectHydrophobic substitution:

Implementation Method 2

the binder is an organic solvent-based binder

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20250015277A1Negative electrode for lithium ion cell battery, lithium ion cell battery, method of manufacturing negative electrode for lithium ion cell battery, and method of manufacturing lithium ion cell battery
Publication Date: 2025.01.09 THE JAPAN STEEL WORKS LTD
  • US20250015277A1 patent drawing
  • US20250015277A1 patent drawing
  • US20250015277A1 patent drawing

AI summary

a negative electrode for a lithium ion cell battery capable of increasing a cell battery capacity and improving cell battery characteristics such as cycle characteristics is provided. A negative electrode mixture layer 1M including a negative electrode active material, a binder, and hydrophobized cellulose is formed as described below. The negative electrode active material includes nano-Si, the binder is an organic solvent-based binder (polyimide or polyvinylidene fluoride), and the hydrophobized cellulose results from substitution of a part of hydrophilic groups of cellulose by a hydrophobic group. When the organic solvent-based binder is used as described above, reaction between water and Si can be prevented, and the electrode characteristics can be improved. In a general technique, the addition amount of the organic solvent-based binder needs to be increased because of use of the Nano-Si, and therefore, this decreases the cell battery capacity and the cycle characteristics (cell battery life). However, by addition of the hydrophobized CeNF, the cell battery capacity and the cycle characteristics (cell battery life) can be improved.