Nanochannel Capacitor Energy Density via Segmentation

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Solution Overview

Problem

Current energy storage devices, particularly capacitors, face limitations in achieving high energy density due to their design and materials, which restrict their application in portable devices and electronic circuits.

Innovation Solution

The development of a capacitor with nanochannels formed in a dielectric material, where a conductive film is deposited over the interior surfaces, and an electrolytic solution is used to create a charge barrier, enabling the formation of a coaxial capacitor structure with enhanced charge storage capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional capacitor design is used, then device simplicity is maintained, but energy density is limited

Engineering Contradiction:
Improveenergy densityVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The capacitor is segmented into multiple nanoscale channels, each acting as an independent storage unit. This segmentation increases the total surface area for charge storage while maintaining a compact overall device structure, thereby achieving high energy density without proportionally increasing device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a nested structure where conductive films are deposited inside nanochannels that are themselves formed within a dielectric material. This nested arrangement maximizes the use of available space, allowing multiple functional layers to coexist in a compact volume, thus increasing energy density without linearly increasing device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If nanochannel structure is implemented, then energy density is increased, but manufacturing complexity increases

Engineering Contradiction:
Improveenergy densityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The dielectric material with nanochannels is formed first using anodic aluminum oxidation (AAO) before any conductive films are deposited. This preliminary structuring creates a ready-made template that guides subsequent manufacturing steps, making the complex nanochannel formation process more manageable and repeatable

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces traditional mechanical drilling or etching methods for creating nanochannels with an electrochemical anodic oxidation process. This substitution enables precise nanoscale channel formation with better control over dimensions and uniformity, reducing manufacturing complexity compared to mechanical approaches

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If standard capacitor materials are used, then ease of manufacture is maintained, but specific energy density remains below 100 Wh/kg

Engineering Contradiction:
Improvespecific energy densityVSAvoidease of manufacture
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The capacitor employs a composite structure combining dielectric material, conductive films, and electrolytic solution within nanochannels. This composite approach leverages the advantages of each material type to achieve high specific energy density exceeding 100 Wh/kg while maintaining compatibility with existing manufacturing techniques for each individual material component

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a high-density capacitor capable of storing significantly more energy than standard ultracapacitors, with estimated specific energy densities exceeding 100 Wh/kg, making it suitable for advanced electronic and portable device applications.

Implementation Method 1

processing an Aluminum film to form a dielectric material with nanochannels therein by using anodic aluminum oxidation (AAO)

Methodology Applied
Scientific EffectAnodic aluminum oxidation: Oxidation

Implementation Method 2

an electrolytic solution is disposed in the nanochannels... A charge barrier is formed over the conductive film

Methodology Applied
Scientific EffectElectrolytic charge storage: Electrolysis

Data Source

PatentUS8564935B2High energy density storage material device using nanochannel structure
Publication Date: 2013.10.22 GLOBALFOUNDRIES US INC
  • US8564935B2 patent drawing
  • US8564935B2 patent drawing
  • US8564935B2 patent drawing

AI summary

A capacitor includes a plurality of nanochannels formed in a dielectric material. A conductive film is formed over interior surfaces of the nanochannels, and a charge barrier is formed over the conductive film. An electrolytic solution is disposed in the nanochannels. An electrode is coupled to the electrolytic solution in the nanochannels to form the capacitor.