Nanocomposite Catalyst Composition for Low-Cost Water Splitting

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Solution Overview

Problem

Existing water electrolysis technologies face challenges in efficiency and cost due to reliance on noble metal-based electrocatalysts, with a need for cost-effective, bifunctional catalysts that enhance the electrode's active surface area and reduce metal usage.

Innovation Solution

A nanocomposite catalyst comprising cobalt triazole metal-organic framework (Co-Tri MOF), carbon quantum dots (CQDs), and carbon nanosheets (CNs) with specific mass ratios, enhanced by an ionically conductive polymer binder, to improve water splitting efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If noble metal-based electrocatalysts are used for water electrolysis, then catalytic efficiency is improved, but cost increases significantly

Engineering Contradiction:
Improvecatalytic efficiencyVSAvoidcost
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent employs composite materials by integrating cobalt triazole metal-organic framework (MOF) with carbon quantum dots (CQDs) and carbon nanosheets (CNs). This composite structure combines the high catalytic activity of cobalt-based MOF with the excellent electrical conductivity and large surface area of carbon materials, achieving catalytic efficiency comparable to noble metals while using abundant, cost-effective materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The cobalt triazole MOF component provides a porous crystalline structure with high surface area and tunable pore sizes. This porous architecture increases the active surface area for catalytic reactions, enhances mass transport of reactants and products, and allows for high dispersion of cobalt active sites, thereby maintaining high catalytic efficiency without requiring noble metals.

Inventive Principle:
Principle #31Porous materials

2Quantity of substance

If supporting materials are added to increase active surface area, then metal usage is reduced, but device complexity increases

Engineering Contradiction:
Improvemetal usageVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent merges multiple functional components into a single integrated nanocomposite catalyst: cobalt triazole MOF provides catalytic active sites, carbon quantum dots enhance electrical conductivity and provide additional active sites, carbon nanosheets offer large surface area and conductivity, and the polymer binder ensures mechanical stability. This unified composite structure simplifies the overall device architecture while reducing metal content through synergistic interactions among components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanocomposite catalyst surpasses the efficiency of integrated Pt/C and RuO2 catalysts, offering a sustainable and economically viable solution for hydrogen and oxygen production, approaching platinum's efficiency while reducing reliance on costly metals.

Implementation Method 1

The nanocomposite catalyst includes a cobalt triazole metal-organic framework (Co-Tri MOF), carbon quantum dots (CQDs), and carbon nanosheets (CNs) for use in water electrolysis

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

The nanocomposite catalyst includes an ionically conductive polymer binder

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS12416085B1Nanocomposite catalyst for water splitting
Publication Date: 2025.09.16 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US12416085B1 patent drawing
  • US12416085B1 patent drawing
  • US12416085B1 patent drawing

AI summary

A nanocomposite catalyst for use as an electrode in water electrolysis includes a cobalt triazole (Co-Tri) metal-organic framework (MOF), carbon quantum dots (CQDs), carbon nanosheets (CNs), and an ionically conductive polymer binder. The mass ratio of the nanocomposite catalyst includes cobalt triazole metal-organic framework to the carbon quantum dots is in the range of 1:2 to 1:4, and the mass ratio of the cobalt triazole metal organic framework to the carbon nanosheets mass ratio is in the range of 1:4 to 1:6. The nanocomposite catalyst includes current density less than or equal to (≤) −5 milliampere per centimeter square (mA·cm−2) at an applied potential of −100 millivolts (mV) when catalyzing the hydrogen evolution reaction (HER) in water electrolysis.