Nanocomposite Supercapacitor Electrodes for Higher Capacitance

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Solution Overview

Problem

Current supercapacitors face challenges such as complex synthesis processes, high energy consumption, expensive raw materials, low energy density, and environmental dependence, with standalone g-C3N4 exhibiting reduced surface area and electrical conductivity, limiting their practical implementation and electrochemical performance.

Innovation Solution

A nanocomposite comprising graphitic C3N4, MnO2, and MgAl2O4 in specific mass ratios and structural properties is synthesized, offering improved electrical conductivity and stability, with controlled pore distribution and interplanar spacing for enhanced electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If standalone g-C3N4 is used as electrode material, then the supercapacitor can be synthesized with simple process, but the surface area and electrical conductivity are reduced, limiting electrochemical performance

Engineering Contradiction:
Improvesynthesis process simplicityVSAvoidelectrochemical performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent combines g-C3N4 with MnO2 and MgAl2O4 to form a composite nanomaterial. This composite structure integrates the advantages of each component: g-C3N4 provides chemical stability and cost-effectiveness, MnO2 contributes high specific capacitance through redox reactions, and MgAl2O4 enhances structural stability and electrical conductivity. The synergistic effect resolves the contradiction by maintaining simple synthesis while significantly improving electrochemical performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the mass ratios of components (g-C3N4: MnO2: MgAl2O4 = 5-15: 2-7: 75-95) and controls synthesis parameters such as calcination temperature (500-700°C) and time (2-6 hours) to achieve maximum surface area (16.2-20.2 m²/g) and electrical conductivity. By carefully adjusting these parameters, the composite achieves both ease of manufacture and high electrochemical performance.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If traditional supercapacitor materials are used, then the device can operate with simple structure, but the energy density is low, limiting practical implementation

Engineering Contradiction:
Improvestructure simplicityVSAvoidenergy density
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent utilizes the porous structure of g-C3N4 with controlled pore size (5-15 nm) and pore volume (0.025-0.075 cm³/g) to increase the effective surface area available for charge storage. The porous architecture allows greater electrolyte penetration and more active sites for electrochemical reactions, thereby increasing energy density while maintaining the simplicity of the overall device structure.

Inventive Principle:
Principle #31Porous materials

3Ease of manufacture

If conventional synthesis methods are applied, then the manufacturing process is straightforward, but the energy consumption is high and raw materials are expensive

Engineering Contradiction:
Improveprocess straightforwardnessVSAvoidenergy consumption
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The patent employs sol-gel processing combined with microwave-assisted synthesis, utilizing optimized parameters such as calcination temperature (500-700°C) and time (2-6 hours) to reduce energy consumption compared to conventional high-temperature sintering. The microwave assistance enables faster, more uniform heating, reducing both energy input and processing time while maintaining product quality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent selects g-C3N4 as a primary component because it is a metal-free, cost-effective material that can be synthesized from abundant precursors like urea or melamine. This substitution of expensive metal-based materials with inexpensive organic-derived g-C3N4 significantly reduces raw material costs while maintaining or enhancing performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Quantity of substance

If standalone g-C3N4 is used, then the material can be synthesized with controlled composition, but the electrical conductivity and surface area are insufficient for efficient energy storage

Engineering Contradiction:
Improvecomposition controlVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent creates a composite where g-C3N4 is combined with conductive MnO2 and structurally stable MgAl2O4. The MnO2 component specifically addresses the electrical conductivity issue through its inherent semiconducting properties and redox activity, while MgAl2O4 provides a stable matrix that prevents aggregation and maintains surface area. This composite approach resolves the conductivity limitation while preserving composition control.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates a heterogeneous structure where different regions of the composite serve different functions: g-C3N4 domains provide chemical stability and surface area, MnO2 regions provide electrical conductivity and redox activity, and MgAl2O4 domains provide structural framework. This local differentiation of material properties within the composite resolves the contradiction between composition control and electrical conductivity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanocomposite achieves increased specific capacitance and stability, overcoming the limitations of standalone g-C3N4 and traditional supercapacitors, providing efficient energy storage with improved conductivity and uniform dispersion.

Implementation Method 1

SCs are classified into two major categories based on charge storage mechanisms: pseudo-capacitors (PCs) and electric double-layer capacitors (EDLCs)

Methodology Applied
Scientific EffectElectric double layer formation: Adsorption

Implementation Method 2

pseudo-capacitors (PCs) and electric double-layer capacitors (EDLCs)... utilizing materials such as carbon-based substances and transition metal oxides/chalcogenides

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS12444547B1Nanocomposite supercapacitors for energy storage
Publication Date: 2025.10.14 IMAM MOHAMMAD IBN SAUD ISLAMIC UNIV
  • US12444547B1 patent drawing
  • US12444547B1 patent drawing
  • US12444547B1 patent drawing

AI summary

A method of storing electrical charge may include charging a capacitor, including an anode and/or a cathode layer further including a nanocomposite including graphitic C3N4, MnO2, and MgAl2O4 in a mass relationship to each other in a range of from 5 to 15:2 to 7:75 to 95, with alternating current at a frequency in a range of from 1 megahertz (MHz) to 12 MHz.