Nanocomposite Thin Films for High-Temperature Optical Sensing

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Solution Overview

Problem

Current temperature sensing technologies face limitations in stability and functionality, particularly at high temperatures, and lack the ability to simultaneously monitor temperature and chemical composition using optical methods that are both stable and effective across a broad range of conditions.

Innovation Solution

A method utilizing a temperature sensing material composed of metallic nanoparticles dispersed in a dielectric matrix, which exhibits temperature-dependent optical properties, allowing for simultaneous monitoring of temperature and chemical composition through multiple wavelength interrogation, offering enhanced thermal and chemical stability and compatibility with optical waveguide-based sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional temperature sensing materials are used, then temperature sensing is possible, but stability and functionality deteriorate at high temperatures

Engineering Contradiction:
ImprovestabilityVSAvoidhigh temperature operation
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent employs nanocomposite materials consisting of metallic nanoparticles dispersed in a dielectric matrix. This composite structure combines the high-temperature stability of the dielectric matrix with the optical sensitivity of the metallic nanoparticles, enabling stable temperature sensing operation at high temperatures where traditional single materials fail.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes changes in the optical properties (such as plasmon resonance frequency and extinction coefficient) of the nanocomposite material in response to temperature variations. By monitoring these optical parameter changes, the system achieves accurate temperature measurement while maintaining structural stability at high temperatures.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If optical sensing methods are used for temperature monitoring, then non-contact sensing is achieved, but the ability to simultaneously monitor chemical composition is limited

Engineering Contradiction:
Improvesimultaneous monitoring capabilityVSAvoidtemperature sensing accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The nanocomposite sensing material performs multiple functions simultaneously: it senses temperature through optical property changes and detects chemical composition through shifts in plasmon resonance frequency. This multi-functionality is achieved within a single material system, eliminating the need for separate sensing elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent exploits the local electromagnetic field enhancement at the surface of metallic nanoparticles, where optical properties are highly sensitive to both temperature and chemical composition. By probing the local optical response at specific wavelengths, the system can distinguish between temperature-induced and composition-induced changes.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If metallic nanoparticles are used for optical sensing, then sensitivity is enhanced, but thermal and chemical stability deteriorates

Engineering Contradiction:
Improvesensing sensitivityVSAvoidthermal and chemical stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent embeds metallic nanoparticles within a dielectric matrix to create a nanocomposite structure. The dielectric matrix provides thermal and chemical stability, protecting the metallic nanoparticles from aggregation and degradation, while the nanoparticles maintain their optical sensitivity for enhanced sensing.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The dielectric matrix acts as an intermediary between the metallic nanoparticles and the external environment. It stabilizes the nanoparticles thermally and chemically while allowing optical fields to couple effectively with the nanoparticle surfaces, thus preserving sensing sensitivity without compromising stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If electrical signals are used for temperature sensing, then direct measurement is possible, but the need for electrical signals increases system complexity

Engineering Contradiction:
Improvetemperature measurement capabilityVSAvoidelectrical signal requirement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces electrical sensing mechanisms with optical sensing mechanisms. Instead of using electrical signals to measure temperature, the system uses optical property changes (absorption, scattering, plasmon resonance) of the nanocomposite material, eliminating the need for electrical wiring and signals in the sensing element.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides improved stability and functionality for temperature sensing across extreme temperatures, enabling simultaneous monitoring of temperature and chemical composition, reducing the need for electrical signals and enhancing sensing accuracy and reliability.

Implementation Method 1

The enhancement of EM fields in the vicinity of metallic nanoparticles and metallic nanostructures can be explained by the phenomenon of localized surface plasmon resonance.

Methodology Applied
Scientific EffectLocalized surface plasmon resonance: Resonance

Data Source

PatentUS9568377B1Nanocomposite thin films for optical temperature sensing
Publication Date: 2017.02.14 THE UNITED STATES AS REPRESENTED BY THE DEPARTMENT OF ENERGY
  • US9568377B1 patent drawing
  • US9568377B1 patent drawing
  • US9568377B1 patent drawing

AI summary

The disclosure relates to an optical method for temperature sensing utilizing a temperature sensing material. In an embodiment the gas stream, liquid, or solid has a temperature greater than about 500° C. The temperature sensing material is comprised of metallic nanoparticles dispersed in a dielectric matrix. The metallic nanoparticles have an electronic conductivity greater than approximately 10−1 S/cm at the temperature of the temperature sensing material. The dielectric matrix has an electronic conductivity at least two orders of magnitude less than the dispersed metallic nanoparticles at the temperature of the temperature sensing material. In some embodiments, the chemical composition of a gas stream or liquid is simultaneously monitored by optical signal shifts through multiple or broadband wavelength interrogation approaches. In some embodiments, the dielectric matrix provides additional functionality due to a temperature dependent band-edge, an optimized chemical sensing response, or an optimized refractive index of the temperature sensing material for integration with optical waveguides.