Core-Shell Nanocrystal Halogen Doping for Cadmium-Free Emission

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Solution Overview

Problem

Current semiconductor nanocrystals, particularly those without cadmium, face challenges in achieving high quantum efficiency and light emitting properties due to difficulties in synthesizing core-shell structures and controlling reaction processes, leading to lower performance compared to cadmium-based quantum dots.

Innovation Solution

Incorporating a halogen element, such as fluorine, into the semiconductor nanocrystal core-shell structure, where the halogen can be present in the core, at the interface, or within the shell, enhancing light emitting properties by improving quantum yield and full width at half maximum (FWHM) through specific synthesis processes involving halogen sources and precursors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If semiconductor nanocrystals are synthesized using wet chemical method with organic dispersants, then size uniformity and shape control are improved, but quantum efficiency and light emitting properties deteriorate

Engineering Contradiction:
Improvesize uniformityVSAvoidquantum efficiency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent removes harmful organic dispersants and sulfur-based compounds from the synthesis process. By extracting these problematic substances, the method achieves both size uniformity through controlled precipitation and high quantum efficiency through clean crystal growth, resolving the contradiction between manufacturing precision and reliability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes key synthesis parameters by using aqueous solutions with controlled pH, temperature, and metal ion concentrations. These parameter changes enable precise control over nanocrystal size and shape while maintaining high quantum efficiency, overcoming the limitations of traditional organic-based wet chemical methods

Inventive Principle:
Principle #35Parameter changes

2Reliability

If core-shell structure is formed to enhance quantum efficiency, then light emitting properties are improved, but synthesis complexity and process control difficulty increase

Engineering Contradiction:
Improvequantum efficiencyVSAvoidsynthesis process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent performs preliminary surface treatment of nanocrystals before shell formation by removing organic dispersants and activating surface sites. This preliminary action simplifies subsequent shell growth by providing clean, reactive surfaces, reducing overall synthesis complexity while maintaining high quantum efficiency

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies different treatments to different regions: aqueous surface treatment for core nanocrystals, then controlled shell deposition. This local quality approach allows precise control over core-shell interface quality, simplifying the overall process while achieving high quantum efficiency

Inventive Principle:
Principle #3Local quality

3Reliability

If cadmium-based nanocrystals are used, then high quantum efficiency is achieved, but environmental toxicity and stability issues arise

Engineering Contradiction:
Improvequantum efficiencyVSAvoidenvironmental toxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing cadmium with non-toxic metals like zinc, manganese, or iron. By adjusting metal ion ratios, pH, and precipitation conditions, the method achieves high quantum efficiency in cadmium-free nanocrystals, eliminating environmental toxicity while maintaining performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite nanocrystal structures combining multiple non-toxic metal elements (e.g., Zn-Mn-O, Fe-Zn-O) to achieve properties that single elements cannot provide. These composite materials deliver high quantum efficiency and stability without cadmium toxicity

Inventive Principle:
Principle #40Composite materials

4Reliability

If nanocrystal size is reduced to enhance quantum confinement effect, then optical properties are improved, but synthesis control and monodispersity become more difficult

Engineering Contradiction:
Improveoptical propertiesVSAvoidsize control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent employs self-service mechanisms where metal ions spontaneously nucleate and grow into uniform nanocrystals through controlled aqueous precipitation. The process self-regulates size and monodispersity through pH control and supersaturation management, achieving excellent size control at reduced dimensions without complex external intervention

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent utilizes phase transition from dissolved metal ions to solid nanocrystal precipitates. By controlling the phase transition conditions (pH, temperature, concentration), the method achieves precise size control and monodispersity even at reduced nanocrystal dimensions, maintaining excellent optical properties

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The introduction of halogen elements significantly enhances the quantum yield and light emitting efficiency of semiconductor nanocrystals, often surpassing the performance of cadmium-based nanocrystals, with improved stability and emission characteristics.

Implementation Method 1

The at least one halogen element may be present as being doped in the particle (e.g., in an elemental form) or as a metal halide. The halogen element may be substituted in the crystalline structure of the nanoparticle or may be introduced therein as an interstitial atom.

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

A quantum dot may absorb light from an excitation source to be in an excited state, and may emit energy corresponding to its energy bandgap.

Methodology Applied
Scientific EffectAbsorption of light: Absorption (EM radiation)

Implementation Method 3

A quantum dot may absorb light from an excitation source to be in an excited state, and may emit energy corresponding to its energy bandgap.

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS11746290B2Nanocrystal particles and processes for synthesizing the same
Publication Date: 2023.09.05 SAMSUNG ELECTRONICS CO LTD
  • US11746290B2 patent drawing
  • US11746290B2 patent drawing
  • US11746290B2 patent drawing

AI summary

A nanocrystal particle including at least one semiconductor material and at least one halogen element, the nanocrystal particle including: a core comprising a first semiconductor nanocrystal; and a shell surrounding the core and comprising a crystalline or amorphous material, wherein the halogen element is present as being doped therein or as a metal halide.