Nanocrystal-Enhanced Organic Solar Cell Light Absorption

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Solution Overview

Problem

Organic solar cells have a low photoelectric conversion efficiency due to limited light absorption, which restricts their practical application despite their advantages of low manufacturing costs and flexibility.

Innovation Solution

A solar cell structure incorporating a nanocrystal layer with high light reflectance, a hole transport layer, a photoactive layer with bulk heterojunctions, and an exciton and hole blocking layer, utilizing the internal surface plasmon resonance effect to enhance light absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional organic solar cell structure is used, then manufacturing cost is low and flexibility is high, but photoelectric conversion efficiency is low due to limited light absorption

Engineering Contradiction:
Improvemanufacturing costVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent combines organic photoactive materials with inorganic nanocrystals (TiO2, ZnO, or SiO2) to create a composite photoactive layer. The nanocrystals serve as light scattering centers that enhance light absorption in the organic material, thereby improving photoelectric conversion efficiency while maintaining the low-cost manufacturing advantages of organic solar cells

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces nanocrystals with specific optical properties (high refractive index) at localized positions within the photoactive layer to enhance light scattering and absorption in critical regions, rather than uniformly modifying the entire structure. This allows targeted improvement of light absorption without compromising overall device simplicity

Inventive Principle:
Principle #3Local quality

2Device complexity

If conventional organic solar cell structure is used, then manufacturing process is simple, but light absorption rate is limited to approximately 60%

Engineering Contradiction:
Improvemanufacturing process complexityVSAvoidlight absorption rate
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent creates a composite structure where nanocrystals (TiO2, ZnO, or SiO2) are dispersed within the organic photoactive layer. These nanocrystals act as optical antennas that scatter incident light, increasing the optical path length and enhancing absorption by the organic material, thereby achieving over 80% light absorption rate

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces a new dimensional element (nanocrystal particles) into the planar organic photoactive layer, creating a three-dimensional composite structure that enhances light scattering and absorption without significantly complicating the two-dimensional manufacturing process

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If nanocrystal layer is added to enhance light absorption, then photoelectric conversion efficiency is improved by approximately 30%, but device structure becomes more complex

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoiddevice structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the nanocrystal layer with the organic photoactive layer to form a single integrated composite photoactive layer, rather than keeping them as separate layers. This merging approach enhances light absorption while minimizing structural complexity and maintaining compatibility with existing manufacturing processes

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure increases light absorption in the photoactive layer, thereby improving photoelectric conversion efficiency by approximately 30% compared to conventional organic solar cells.

Implementation Method 1

utilizing the internal surface plasmon resonance effect to enhance light absorption

Methodology Applied
Scientific EffectSurface plasmon resonance: Resonance

Implementation Method 2

light is scattered while passing through the nanocrystals and an amount of light is amplified

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS10998515B2Solar cell and manufacturing method therefor
Publication Date: 2021.05.04 INDUSTRY UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY
  • US10998515B2 patent drawing
  • US10998515B2 patent drawing
  • US10998515B2 patent drawing

AI summary

The present invention provides a solar cell and a method for manufacturing the same, the solar cell including a first electrode formed on a substrate, a nanocrystal layer including a plurality of nanocrystals formed on the first electrode so as to contact the first electrode, a hole transport layer formed on the first electrode so as to cover the plurality of nanocrystals, a photoactive layer formed on the hole transport layer, and a second electrode formed on the photoactive layer.